US10516007B2ActiveUtilityA1

Display device and method for manufacturing display device

93
Assignee: SEMICONDUCTOR ENERGY LABPriority: Jul 12, 2012Filed: Jul 16, 2018Granted: Dec 24, 2019
Est. expiryJul 12, 2032(~6 yrs left)· nominal 20-yr term from priority
H10P 72/7442H10P 72/7432H10P 72/74G02F 1/13338G02F 1/1368G02F 2202/28G06F 2203/04103H01L 51/003H01L 27/15H01L 2221/68386G06F 3/044H01L 2251/558H01L 27/323H01L 21/6835H01L 27/322H01L 21/82H01L 2221/68363H01L 2251/5338G06F 3/0412H01L 27/3244G02F 2001/133325H01L 27/3227H01L 29/7869H01L 27/1225G02F 2001/13606H01L 51/5246H01L 27/1218H10K 59/8722H10K 59/40H10D 86/423H10D 86/411H10D 86/60H10D 84/01H10D 30/6755H10H 29/10G02F 1/133325G02F 1/13606G06F 3/0443G06F 3/0445G09F 9/301H10K 77/111H10K 71/80H10K 2102/311H10K 59/38H10K 2102/351H10K 59/12H10K 59/60
93
PatentIndex Score
4
Cited by
97
References
9
Claims

Abstract

The thickness of a display device including a touch sensor is reduced. Alternatively, the thickness of a display device having high display quality is reduced. Alternatively, a method for manufacturing a display device with high mass productivity is provided. Alternatively, a display device having high reliability is provided. Stacked substrates in each of which a sufficiently thin substrate and a relatively thick support substrate are stacked are used as substrates. One surface of the thin substrate of one of the stacked substrates is provided with a layer including a touch sensor, and one surface of the thin substrate of the other stacked substrate is provided with a layer including a display element. After the two stacked substrates are attached to each other so that the touch sensor and the display element face each other, the support substrate and the thin substrate of each stacked substrate are separated from each other.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
       1. A method for manufacturing a display device, comprising the steps of:
 attaching a first substrate fixed to a first support substrate and provided with an element layer including a light-emitting element over a surface not facing the first support substrate and a third substrate fixed to a third support substrate and provided with a color filter layer over a surface not facing the third support substrate to each other with a first adhesive layer so that the element layer and the color filter layer face each other, and then separating the third substrate and the third support substrate from each other; and 
 attaching the third substrate and a second substrate fixed to a second support substrate and provided with a sensor layer over a surface not facing the second support substrate to each other with a second adhesive layer so that the element layer and the sensor layer face each other, and then separating the second substrate and the second support substrate from each other and separating the first substrate and the first support substrate from each other, 
 wherein a glass substrate having a thickness of 10 μm to 200 μm is used as each of the first to third substrates, and 
 wherein a base substrate thicker than the glass substrate is used as each of the first to third support substrates. 
 
     
     
       2. The method for manufacturing a display device according to  claim 1 ,
 wherein the glass substrate is fixed to the base substrate by being in close contact with each other, and 
 wherein an attachment surface of each of the glass substrate and the base substrate has a surface roughness of 2 nm or less. 
 
     
     
       3. The method for manufacturing a display device according to  claim 1 ,
 wherein the base substrate is provided with a resin containing an organic compound or a silicon compound, and 
 wherein the glass substrate is fixed to the base substrate by close contact between the resin and the glass substrate. 
 
     
     
       4. A method for manufacturing a display device, comprising the steps of:
 attaching a first substrate fixed to a first support substrate and provided with an element layer including a light-emitting element over a surface not facing the first support substrate and a third substrate fixed to a third support substrate and provided with a color filter layer over a surface not facing the third support substrate to each other with a first adhesive layer so that the element layer and the color filter layer face each other, and then separating the first substrate and the first support substrate from each other; and 
 attaching the first substrate and a second substrate fixed to a second support substrate and provided with a sensor layer over a surface not facing the second support substrate to each other with a second adhesive layer so that the color filter layer and the sensor layer face each other, and then separating the second substrate and the second support substrate from each other and separating the third substrate and the third support substrate from each other, 
 wherein a glass substrate having a thickness of 10 μm to 200 μm is used as each of the first to third substrates, and 
 wherein a base substrate thicker than the glass substrate is used as each of the first to third support substrates. 
 
     
     
       5. The method for manufacturing a display device according to  claim 4 ,
 wherein the glass substrate is fixed to the base substrate by being in close contact with each other, and 
 wherein an attachment surface of each of the glass substrate and the base substrate has a surface roughness of 2 nm or less. 
 
     
     
       6. The method for manufacturing a display device according to  claim 4 ,
 wherein the base substrate is provided with a resin containing an organic compound or a silicon compound, and 
 wherein the glass substrate is fixed to the base substrate by close contact between the resin and the glass substrate. 
 
     
     
       7. A method for manufacturing a display device, comprising the steps of:
 attaching a first substrate fixed to a first support substrate and provided with an element layer including a light-emitting element over a surface not facing the first support substrate and a second substrate fixed to a second support substrate and provided with a stack of a sensor layer and a color filter layer over a surface not facing the second support substrate to each other with an adhesive layer so that the element layer and the color filter layer face each other; and 
 separating the first substrate and the first support substrate from each other and separating the second substrate and the second support substrate from each other after attaching the first substrate and the second substrate to each other, 
 wherein a glass substrate having a thickness of 10 μm to 200 μm is used as each of the first and second substrates, and 
 wherein a base substrate thicker than the glass substrate is used as each of the first and second support substrates. 
 
     
     
       8. The method for manufacturing a display device according to  claim 7 ,
 wherein the glass substrate is fixed to the base substrate by being in close contact with each other, and 
 wherein an attachment surface of each of the glass substrate and the base substrate has a surface roughness of 2 nm or less. 
 
     
     
       9. The method for manufacturing a display device according to  claim 7 ,
 wherein the base substrate is provided with a resin containing an organic compound or a silicon compound, and 
 wherein the glass substrate is fixed to the base substrate by close contact between the resin and the glass substrate.

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