US10876510B2ActiveUtilityA1

Systems and methods for supplying power in a hybrid vehicle using capacitors, a battery and one or more DC/DC converters

92
Assignee: GENTHERM INCPriority: Mar 2, 2016Filed: Feb 16, 2017Granted: Dec 29, 2020
Est. expiryMar 2, 2036(~9.7 yrs left)· nominal 20-yr term from priority
H02J 2105/37H02J 2105/33H01M 10/48Y02E60/13H01G 11/04Y02T10/70H01M 12/00B60L 58/13F02N 11/0825F02N 11/0866F02N 2200/046Y02T10/62B60L 1/00Y02T90/14B60L 3/0046H02J 7/345F02N 2200/062B60W 2520/10B60L 53/00Y02T10/72B60W 20/00F02N 2200/064B60L 50/40Y02E60/10F02N 2011/0896H01M 10/44B60L 2210/14B60W 2710/244F02N 2011/0885F02N 2011/0888Y02T10/7072B60R 16/033B60L 7/16B60L 58/18B60L 58/27Y10S903/907Y02T90/12B60L 2250/22F02N 2200/063B60W 50/0097F02N 2200/061B60K 6/28B60W 50/14B60W 20/13B60W 2510/244B60L 50/15H01M 2220/20B60L 2240/54F02N 11/04H02J 7/1438B60L 2210/12B60L 58/26H01M 12/005
92
PatentIndex Score
8
Cited by
79
References
18
Claims

Abstract

A system for discharging or charging a capacitor of a hybrid vehicle according to the present disclosure includes a target state of charge (SOC) module and a capacitor charge/discharge module. The target SOC module determines a target state of charge of the capacitor based on a speed of the vehicle. The capacitor charge/discharge module determines whether a state of charge of a capacitor is greater than a target state of charge. The capacitor charge/discharge module dissipates power from the capacitor to at least one of a battery of the vehicle and an electrical load of the vehicle when the state of charge of the capacitor is greater than the target state of charge.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
       1. A system for controlling connections between a battery of a hybrid vehicle and at least one of a capacitor of the vehicle and electrical loads of the vehicle, the electrical loads including essential loads and nonessential loads, the system comprising:
 a battery monitoring circuit configured to determine a state of charge of the battery; and 
 a battery protection circuit configured to:
 monitor the state of charge of the battery when the vehicle is off; and 
 disconnect the nonessential loads from the battery while maintaining a connection between the essential loads and the battery when the state of charge of the battery is less than a first state of charge threshold, wherein the battery protection circuit is configured to reconnect the nonessential loads to the battery when an engine start is likely to occur within a first predetermined period. 
 
 
     
     
       2. The system of  claim 1  further comprising a power management circuit configured to:
 supply a first amount of power from the battery to at least one of a starter of the vehicle and a generator of the vehicle during cranking of an engine of the vehicle; and 
 supply a second amount of power from the capacitor to the at least one of the starter and the generator during cranking of the engine, wherein the second amount of power is greater than the first amount of power. 
 
     
     
       3. The system of  claim 1  wherein the battery protection circuit is configured to determine that an engine start is likely to occur when at least one of (i) a key FOB is within a predetermined vicinity of the vehicle, and (ii) doors of the vehicle are opened. 
     
     
       4. The system of  claim 1  further comprising a capacitor charge/discharge circuit configured to:
 determine whether a state of charge of the capacitor of the vehicle is less than a capacitor state of charge threshold; and 
 charge the capacitor using power from the battery when an engine start is likely to occur and the state of charge of the capacitor is less than the capacitor state of charge threshold. 
 
     
     
       5. The system of  claim 1  wherein the battery protection circuit is configured to disconnect the nonessential loads from the battery for a second time when the engine start does not occur within a second predetermined period after the nonessential loads are reconnected to the battery. 
     
     
       6. The system of  claim 1  wherein the essential loads are associated with at least one of vehicle power management, vehicle access, and vehicle starting. 
     
     
       7. The system of  claim 1  further comprising a diode configured to allow current flow in a first direction from the battery to the essential loads and to prevent current flow in a second direction that is opposite of the first direction. 
     
     
       8. A system for controlling connections between a battery of a hybrid vehicle and at least one of a capacitor of the vehicle and electrical loads of the vehicle, the electrical loads including essential loads and nonessential loads, the system comprising:
 a battery monitoring circuit configured to determine a state of charge of the battery; and 
 a battery protection circuit configured to:
 monitor the state of charge of the battery when the vehicle is off; 
 disconnect the nonessential loads from the battery while maintaining a connection between the essential loads and the battery when the state of charge of the battery is less than a first state of charge threshold; 
 determine whether the state of charge of the battery is less than a second state of charge threshold, wherein the second state of charge threshold is less than the first state of charge threshold; and 
 send a message to an owner of the vehicle to request an engine start when the state of charge of the battery is less than the second state of charge threshold. 
 
 
     
     
       9. A system for controlling connections between a battery of a hybrid vehicle and at least one of a capacitor of the vehicle and electrical loads of the vehicle, the electrical loads including essential loads and nonessential loads, the system comprising:
 a battery monitoring circuit configured to determine a state of charge of the battery; 
 a battery protection circuit configured to:
 monitor the state of charge of the battery when the vehicle is off; and 
 disconnect the nonessential loads from the battery while maintaining a connection between the essential loads and the battery when the state of charge of the battery is less than a first state of charge threshold; 
 
 a DC/DC converter configured to control flow of current between the battery, the capacitor, and at least one of a starter of the vehicle and a generator of the vehicle; and 
 a disconnect circuit configured to disconnect the nonessential loads and the DC/DC converter from the battery based on a signal sent by the battery protection circuit. 
 
     
     
       10. The system of  claim 9  wherein the disconnect circuit includes a bi-stable relay. 
     
     
       11. The system of  claim 9  wherein the disconnect circuit includes P-channel MOSFETs and N-channel MOSFETs that are connected in series. 
     
     
       12. A method for controlling connections between a battery of a hybrid vehicle and at least one of a capacitor of the vehicle and electrical loads of the vehicle, the electrical loads including essential loads and nonessential loads, the method comprising:
 monitoring a state of charge of the battery when the vehicle is off; 
 determining whether the state of charge of the battery is less than a first state of charge threshold; 
 disconnecting the nonessential loads from the battery while maintaining a connection between the essential loads and the battery when the state of charge of the battery is less than the first state of charge threshold; 
 determining whether an engine start is likely to occur; and 
 reconnecting the nonessential loads to the battery when an engine start is likely to occur within a first predetermined period. 
 
     
     
       13. The method of  claim 12  further comprising:
 supplying a first amount of power from the battery to at least one of a starter of the vehicle and a generator of the vehicle during cranking of an engine of the vehicle; and 
 supplying a second amount of power from the capacitor to the at least one of the starter and the generator during cranking of the engine, wherein the second amount of power is greater than the first amount of power. 
 
     
     
       14. The method of  claim 12  further comprising determining that an engine start is likely to occur when at least one of (i) a key FOB is within a predetermined vicinity of the vehicle, and (ii) doors of the vehicle are opened. 
     
     
       15. The method of  claim 12  further comprising:
 determining whether a state of charge of the capacitor of the vehicle is less than a capacitor state of charge threshold; and 
 charging the capacitor using power from the battery when an engine start is likely to occur and the state of charge of the capacitor is less than the capacitor state of charge threshold. 
 
     
     
       16. The method of  claim 12  further comprising disconnecting the nonessential loads from the battery for a second time when the engine start does not occur within a second predetermined period after the nonessential loads are reconnected to the battery. 
     
     
       17. The method of  claim 12  wherein the essential loads are associated with at least one of vehicle power management, vehicle access, and vehicle starting. 
     
     
       18. A method for controlling connections between a battery of a hybrid vehicle and at least one of a capacitor of the vehicle and electrical loads of the vehicle, the electrical loads including essential loads and nonessential loads, the method comprising:
 monitoring a state of charge of the battery when the vehicle is off; 
 determining whether the state of charge of the battery is less than a first state of charge threshold; 
 disconnecting the nonessential loads from the battery while maintaining a connection between the essential loads and the battery when the state of charge of the battery is less than the first state of charge threshold; 
 determining whether the state of charge of the battery is less than a second state of charge threshold, wherein the second state of charge threshold is less than the first state of charge threshold; and 
 sending a message to an owner of the vehicle to request an engine start when the state of charge of the battery is less than the second state of charge threshold.

Cited by (0)

No later patents cite this yet.

References (0)

No backward citations on record.