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US10889503B2ActiveUtilityPatentIndex 60

Zeolite having specific ratio of divalent copper ions supported thereon, and preparation method therefor and catalyst composition comprising same

Assignee: HEESUNG CATALYSTS CORPPriority: Dec 2, 2016Filed: Nov 29, 2017Granted: Jan 12, 2021
Est. expiryDec 2, 2036(~10.4 yrs left)· nominal 20-yr term from priority
Inventors:KIM MI YOUNGKIM JIN WONKIM YONG-SULKIM EUN-SEOKNA SEUNG CHULHAN HYUN-SIK
B01J 35/70B01J 37/0215B01J 35/57B01J 37/0045B01J 37/0018B01J 29/763B01J 35/56C01B 39/026B01J 29/76C01P 2002/80B01D 2255/20738B01J 37/0036B01J 37/038B01J 37/08B01J 2229/186C01B 39/06B01D 2255/20761C01P 2004/03B01J 2229/18B01J 37/0009B01D 2255/50B01J 29/072B01J 2229/30B01D 53/9418B01J 2229/183C01B 39/085C01P 2002/72B01J 2229/42B01J 29/72B01J 37/04B01J 35/04B01J 35/0066B01J 35/0046B01J 35/391B01J 35/394C01B 39/065B01J 29/723
60
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References
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Claims

Abstract

The present invention relates to zeolite containing Cu2+ (α) and Cu2+ (β) having different NO adsorption capacities loaded at a specific ratio, wherein the zeolite is chabazite (CHA)-type zeolite, particularly chabazite (CHA)-type zeolite loaded with divalent copper ions in which the NO adsorption area ratio of Cu2+ (α)/Cu2+ (β) after exposure to NO (nitrogen oxide) for 180 sec is 80% or more. In addition, the present invention relates to a method of preparing zeolite that is ion-exchanged in a slurry state and to a catalyst including the specified chabazite (CHA)-type zeolite.

Claims

exact text as granted — not AI-modified
The invention claimed is: 
     
       1. An SCR catalyst composition, comprising a chabazite (CHA)-type zeolite and a binder, wherein the chabazite (CHA)-type zeolite is loaded with copper ions in which a NO adsorption area of Cu 2+  (α) is 80% or more as compared to a NO adsorption area of Cu 2+  (β) after exposure to NO for 180 sec in a NO DRIFTS spectrum. 
     
     
       2. The catalyst composition of  claim 1 , wherein the binder is zirconium acetate. 
     
     
       3. The catalyst composition of  claim 1 , further comprising an alkali metal and/or an alkaline earth metal. 
     
     
       4. The catalyst composition of  claim 3 , wherein the alkali metal is potassium and the alkaline earth metal is calcium. 
     
     
       5. A honeycomb SCR catalyst structure coated with the catalyst composition of  claim 1 . 
     
     
       6. A method of preparing the SCR catalyst composition of  claim 1 , the method comprising preparing a zeolite slurry by dispersing a copper precursor and chabazite (CHA)-type zeolite in a slurry state and drying and calcining the zeolite slurry. 
     
     
       7. The method of  claim 6 , wherein the copper precursor is copper oxide, copper nitrate, copper sulfate, or copper acetate.

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