Insulating device and method for forming insulating device

Abstract

An insulating device can include an aperture having a waterproof closure which allows access to the chamber within the insulating device. The closure can help prevent any fluid leakage into and out of the insulating device if the insulating device is overturned or in any configuration other than upright. The closure may also prevent any fluid from permeating into the chamber if the insulating device is exposed to precipitation, other fluid, or submersed under water. This construction results in an insulating chamber that is substantially impervious to water and other liquids when the closure is sealed.

What is claimed is: 
     
       1. An insulating device comprising:
 an outer shell; 
 an inner liner forming a storage compartment; 
 an insulating layer positioned in between the outer shell and the inner liner, wherein the insulating layer provides insulation for the storage compartment, and wherein the insulating layer is an unattached foam layer; 
 an opening configured to allow access to the storage compartment; and 
 a closure adapted to substantially seal the opening,
 wherein the closure is substantially waterproof so as to resist liquid from exiting the opening when the insulating device is in any orientation, 
 wherein the insulating device further comprises a lid assembly, and 
 wherein the lid assembly includes:
 a lid assembly outer shell, 
 a lid assembly reinforcement patch, 
 a lid assembly reinforcement panel, 
 a lid assembly insulating layer, 
 a lid assembly inner liner, and 
 a top handle,
 wherein the top handle extends horizontally when the insulating device is in an upright position and the closure is in the closed position, 
 wherein the lid assembly reinforcement patch defines a first area, 
 wherein the lid assembly reinforcement panel extends parallel to the top handle, 
 wherein the lid assembly reinforcement panel defines a second area, 
 wherein the lid assembly reinforcement panel is more rigid than the lid assembly inner liner and the lid assembly reinforcement panel is more rigid than the lid assembly outer shell, 
 wherein the top handle is sewn to the lid assembly, 
 wherein the lid assembly reinforcement patch is positioned between the top handle and an upper surface of the lid assembly outer shell, 
 wherein the lid assembly reinforcement patch is secured to the upper surface of the lid assembly outer shell with an adhesive or welding, 
 wherein the lid assembly reinforcement panel is positioned below a lower surface of the lid assembly outer shell, and 
 wherein the second area is greater than the first area such that the lid assembly reinforcement panel is configured to assist in preventing the lid assembly from bowing when the insulating device is carried in an upright position. 
 
 
 
 
     
     
       2. The insulating device of  claim 1 , wherein the insulating device further comprises at least two side handles, wherein the side handles are sewn to side reinforcement patches, and wherein the side reinforcement patches are attached to the outer shell. 
     
     
       3. The insulating device of  claim 1 , wherein the insulating device further comprises at least two side rings configured for the attachment of items, wherein the rings are engaged with attachment points, wherein the attachment points are sewn to side reinforcement patches. 
     
     
       4. The insulating device of  claim 3 , wherein the insulating device is substantially in a shape of a cuboid. 
     
     
       5. The insulating device of  claim 4 , wherein the lid assembly reinforcement panel has a thickness between 1 mm to 3 mm. 
     
     
       6. The insulating device of  claim 1 , wherein the lid assembly insulating layer is positioned below the lid assembly reinforcement panel. 
     
     
       7. The insulating device of  claim 1 , wherein the closure is a substantially waterproof zipper, and wherein the zipper comprises a zipper pull and wherein the zipper pull comprises a first portion and a second portion. 
     
     
       8. The insulating device of  claim 7 , wherein the zipper pull second portion forms a handle for a user to grasp, and wherein the second portion is substantially perpendicular to the first portion. 
     
     
       9. An insulating device comprising:
 a body assembly comprising an outer shell defining a first sidewall, a second sidewall, a third sidewall, and a fourth sidewall; 
 an inner liner forming a storage compartment; 
 an insulating layer positioned in between the outer shell and the inner liner, the insulating layer providing insulation for the storage compartment; 
 at least two side handles,
 wherein the side handles are positioned on an upper portion of the outer shell, 
 wherein the side handles are sewn to reinforcement patches, and 
 wherein the reinforcement patches are affixed to the outer shell with an adhesive or welding; 
 
 an opening configured to allow access to the storage compartment; 
 a closure adapted to substantially seal the opening,
 wherein the closure is a zipper being substantially waterproof so as to resist liquid from exiting the opening when the insulating device is in any orientation; and 
 
 a lid assembly,
 wherein the lid assembly and the body assembly are secured together by a living hinge, 
 wherein the lid assembly further comprises:
 a lid assembly outer shell, 
 a lid assembly reinforcement panel, 
 a lid assembly inner liner, and 
 a top handle,
 wherein the top handle is sewn to a reinforcement patch, 
 wherein the reinforcement patch is affixed to an upper surface of the lid assembly outer shell with an adhesive or welding, 
 wherein the lid assembly reinforcement panel is more rigid than the outer shell and the lid assembly reinforcement panel is more rigid than the inner liner, 
 wherein the lid assembly reinforcement panel is positioned below the lid assembly outer shell, and 
 wherein the lid assembly reinforcement panel is configured to assist in preventing the lid assembly from bowing when the insulating device is carried in an upright position. 
 
 
 
 
     
     
       10. The insulating device of  claim 9 , wherein the insulating device further comprises a plurality of rings configured for the attachment of items, and wherein the rings are engaged with attachment points. 
     
     
       11. The insulating device of  claim 9 , wherein the insulating layer is not attached to the inner liner or the outer shell. 
     
     
       12. The insulating device of  claim 9 , wherein the insulating layer is attached to the inner liner or the outer shell. 
     
     
       13. The insulating device of  claim 9 , wherein the insulating layer floats between the inner liner and the outer shell. 
     
     
       14. The insulating device of  claim 9  further comprising at least one base insulating layer, wherein the at least one base insulating layer is attached to the outer shell or the insulating layer. 
     
     
       15. The insulating device of  claim 9 , wherein the lid assembly further includes a lid assembly insulating layer positioned below the lid assembly reinforcement panel. 
     
     
       16. The insulating device of  claim 9 , wherein the lid assembly further includes a lid assembly insulating layer positioned below the lid assembly reinforcement panel, and wherein the lid assembly insulating layer is not attached to the lid assembly inner liner or the lid assembly outer shell. 
     
     
       17. The insulating device of  claim 9 , wherein the lid assembly further includes a lid assembly insulating layer positioned below the lid assembly reinforcement panel, and wherein the lid assembly insulating layer is attached to the lid assembly inner liner or the lid assembly outer shell. 
     
     
       18. The insulating device of  claim 9  further comprising a base, wherein the base is more rigid than the outer shell and the base is more rigid than the inner liner, and wherein the base includes a molded logo or name on a bottom surface. 
     
     
       19. An insulating device comprising:
 a body assembly comprising:
 an outer shell; 
 an inner liner forming a storage compartment; 
 an insulating layer positioned in between the outer shell and the inner liner; 
 a base,
 wherein the base is compression molded; 
 
 an opening configured to allow access to the storage compartment; and 
 a closure adapted to substantially seal the opening,
 wherein the closure is substantially waterproof so as to resist liquid from exiting the opening when the insulating device is in any orientation; and 
 
 
 a lid assembly,
 wherein the lid assembly and the body assembly are secured together by a living hinge, 
 wherein the lid assembly further comprises a reinforcement panel, and a top handle, 
 wherein the top handle comprises:
 a first attachment area, 
 a second attachment area, and 
 a middle portion,
 wherein the first attachment area and the second attachment area of the top handle include a stitching pattern defining an X, and 
 wherein a top of the middle portion of the top handle includes a stitching pattern defining a rectangle, 
 
 
 wherein the reinforcement panel is more rigid than the inner liner, and the reinforcement panel is more rigid than the outer shell, 
 wherein the top handle is attached to a reinforcement patch, 
 wherein the reinforcement patch is secured to an upper surface of the lid assembly with an adhesive or welding, 
 wherein the reinforcement patch is positioned between the top handle and the reinforcement panel, and 
 wherein the reinforcement panel is configured to assist in preventing the lid assembly from bowing when the insulating device is carried in an upright position. 
 
 
     
     
       20. The insulating device of  claim 19 , wherein the insulating device is substantially in a shape of a cuboid. 
     
     
       21. The insulating device of  claim 19  further comprising a base, wherein the base is more rigid than the outer shell, the base is more rigid than the inner liner, and wherein the base includes a molded logo or name on a bottom surface. 
     
     
       22. The insulating device of  claim 19 , wherein the top handle is stitched to the reinforcement patch with a thread, and wherein the thread does not extend into the insulating layer. 
     
     
       23. An insulating device comprising:
 an outer shell; 
 an inner liner forming a storage compartment; 
 an insulating layer,
 wherein the insulating layer provides insulation for the storage compartment, and 
 wherein the insulating layer is a foam layer positioned between the outer shell and the inner liner; 
 
 an opening configured to allow access to the storage compartment; 
 a closure,
 wherein the closure is adapted to substantially close the opening to resist contents from exiting the opening; 
 
 at least two carry straps,
 wherein a first carry strap and a second carry strap are positioned at an upper portion of the insulating device; 
 
 at least two side handles,
 wherein the side handles are attached at the upper portion of the insulating device; and 
 
 a base,
 wherein the base is more rigid than the outer shell, the base is more rigid than the inner liner, and the base is more rigid than the insulating layer, 
 wherein the base is compression molded, 
 wherein the base includes a logo or name on a bottom surface, and 
 wherein the base includes a support ridge. 
 
 
     
     
       24. The insulating device of  claim 23  further comprising at least one shoulder strap, wherein the shoulder strap is configured to adjust to modify a shoulder strap length. 
     
     
       25. The insulating device of  claim 23 , wherein the insulating layer is attached to the inner liner or the outer shell. 
     
     
       26. The insulating device of  claim 25 , wherein the side handles are sewn to a reinforcement area, and wherein the reinforcement area is affixed to the upper portion of the insulating device. 
     
     
       27. The insulating device of  claim 23 , wherein at least one of the carry straps further includes at least one attachment point positioned at a bottom of the at least one of the carry straps. 
     
     
       28. The insulating device of  claim 27 , wherein the attachment point is constructed of nylon webbing. 
     
     
       29. The insulating device of  claim 28 , wherein the attachment point is configured to secure a bottle opener. 
     
     
       30. The insulating device of  claim 28 , wherein the attachment point is configured to secure a ring, wherein the ring is constructed of a metal, and wherein the ring is rectangular or square shaped.