Systems, devices, and methods for using a real time environment sensor in a FOUP

Abstract

The present disclosure provides systems and methods for monitoring an environment of a front opening universal pod (FOUP). The systems and methods may include an environmental sensor disposed within the FOUP and configured to measure one or more environmental parameters of an interior environment of the FOUP; and a wireless transmitter disposed within the FOUP and in communication with the environmental sensor, wherein the wireless transmitter is configured to wirelessly transmit the one or more environmental parameters from the environmental sensor to a controller disposed outside of the FOUP to decide whether the one or more environmental parameters are within threshold limits and receive a message according to a decision of whether the one or more environmental parameters are within the threshold limits from the controller.

What is claimed is: 
     
       1. A system, comprising:
 a front opening universal pod (FOUP), configured to hold one or more wafers; 
 an environmental sensor disposed within the FOUP and configured to measure one or more environmental parameters of an interior environment of the FOUP, wherein the environmental sensor is disposed on a door of the FOUP; and 
 a wireless transmitter disposed within the FOUP and in communication with the environmental sensor, wherein the wireless transmitter is configured to wirelessly transmit the one or more environmental parameters from the environmental sensor to a controller to decide whether the one or more environmental parameters are within threshold limits and receive a message according to a decision of whether the one or more environmental parameters are within the threshold limits from the controller. 
 
     
     
       2. The system of  claim 1 , further comprising an indicator disposed in the FOUP and displaying an indication of the interior environment of the FOUP according to the message. 
     
     
       3. The system of  claim 2 , wherein the indicator is an LED light configured to display an alert if the one or more environmental parameters exceed the threshold limits. 
     
     
       4. The system of  claim 2 , wherein the indicator is a screen configured to display the one or more environmental parameters. 
     
     
       5. The system of  claim 1 , wherein the wireless transmitter is disposed on a door of the FOUP. 
     
     
       6. The system of  claim 1 , further comprising an environmental support device disposed in the FOUP and configured to change the interior environment of the FOUP if the one or more environmental parameters exceed the threshold limits. 
     
     
       7. The system of  claim 1 , wherein the environmental sensors is selected from the group consisting of a humidity sensor, a thermometer, accelerometer, a radiation detector, a particle detector and a chemical detector. 
     
     
       8. A front opening universal pod (FOUP), configured to hold one or more wafers, comprising:
 an environmental sensor configured to measure one or more environmental parameters of an interior environment of the FOUP, wherein the environmental sensor is disposed on a door of the FOUP; 
 a wireless transmitter in communication with the environmental sensor, wherein the wireless transmitter is configured to wirelessly transmit the one or more environmental parameters from the environmental sensor to a controller and receive a message from the controller according to a decision of whether the one or more environmental parameters are within threshold limits; and 
 an environmental support device configured to change the interior environment of the FOUP if the one or more environmental parameters exceed the threshold limits. 
 
     
     
       9. The FOUP of  claim 8 , wherein the environmental support device includes at least one of a purging system, an anti-radiation system, an anti-vibration system, a sealing system, a humidity control system, and an input/output valve. 
     
     
       10. The FOUP of  claim 9 , further comprising an indicator displaying an indication of the interior environment of the FOUP. 
     
     
       11. The FOUP of  claim 8 , wherein the environmental sensor is operable to be activated automatically before or after a process stage. 
     
     
       12. The FOUP of  claim 8 , wherein the environmental sensor includes more than one sensors for measuring a same type of environmental parameter. 
     
     
       13. The FOUP of  claim 8 , further comprising a memory configured to store the one or more environmental parameters of the interior environment of the FOUP. 
     
     
       14. The FOUP of  claim 8 , wherein the wireless transmitter is disposed on a door of the FOUP. 
     
     
       15. A method for monitoring an environment within a front opening universal pod (FOUP), comprising:
 measuring one or more environmental parameters of the FOUP by an environmental sensor disposed within the FOUP; 
 transmitting, with a wireless transmitter disposed within the FOUP, the one or more environmental parameters of the FOUP to a controller outside of the FOUP; 
 receiving, by the wireless transmitter from the controller, a message according to a decision of whether the one or more environmental parameters of the FOUP are within the threshold levels; 
 performing, by an environmental support device in the FOUP, an operation to change the environment within the FOUP if the one or more environmental parameters exceed the threshold levels; and 
 indicating the one or more environmental parameters on a door of the FOUP. 
 
     
     
       16. The method of  claim 15 , wherein the operation to change the environment within the FOUP includes at least one of purging, sealing, renewing gas, reducing radiation, reducing vibration, changing humidity, and changing temperature of the FOUP. 
     
     
       17. The method of  claim 15 , wherein the one or more environmental parameters are measured in real time by the environmental sensor. 
     
     
       18. The method of  claim 15 , wherein measuring the one or more environmental parameters includes automatically activating the environmental sensor before or after a process stage to measure the one or more environmental parameters of the FOUP. 
     
     
       19. The method of  claim 15 , further comprising:
 indicating an alert if the one or more environmental parameters are determined to not be within the threshold levels. 
 
     
     
       20. The method of  claim 15 , further comprising:
 storing the one or more environmental parameters in a memory disposed in the FOUP.