US11305491B2ActiveUtilityA1

Three-dimensional (3D) object printing based on a build material, moisture content level

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Assignee: HEWLETT PACKARD DEVELOPMENT COPriority: Apr 6, 2018Filed: Apr 6, 2018Granted: Apr 19, 2022
Est. expiryApr 6, 2038(~11.7 yrs left)· nominal 20-yr term from priority
B22F 1/052B29C 64/295B22F 12/90B33Y 30/00B33Y 50/02B22F 10/14B29C 64/255B22F 12/57B33Y 10/00B29C 64/314B22F 12/58B22F 2999/00B22F 12/50B29C 64/357B22F 10/34B22F 10/28B22F 12/55B33Y 40/10B29C 64/364B22F 10/73B29C 64/393B29C 64/10B22F 12/52
49
PatentIndex Score
0
Cited by
19
References
19
Claims

Abstract

A system for manufacturing three dimensional objects can include logic to detect, for at least one vessel, a moisture content level corresponding to a build material residing in the at least one vessel. The logic can also adjust a humidity level and a temperature of a gas and a conditioning agent applied to the at least one vessel, wherein the humidity level and the temperature are based on the moisture content level and a temperature of the build material residing in the at least one vessel. Additionally, the logic can initialize manufacturing a three dimensional object with the build material from the at least one vessel in response to detecting the moisture content level of the build material residing in the at least one vessel is within a predetermined range.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
       1. A system for manufacturing three dimensional objects, comprising:
 a build material vessel to contain a build material; 
 a feeder connected to the build material vessel; 
 a humidity sensor; 
 a conditioning agent source; 
 a controller; and 
 a non-transitory storage medium storing instructions that upon execution on the controller cause the controller to:
 determine, based on data from the humidity sensor, a moisture content level of the build material in the build material vessel; 
 adjust a humidity level of a gas and a conditioning agent applied to the build material vessel, wherein the humidity level is based on the moisture content level and a temperature of the build material residing in the build material vessel; 
 adjust the feeder connected to the build material vessel to dispense the build material into a conduit to carry the build material to a location for dispensing into a build enclosure; and 
 initialize manufacturing of a three dimensional object in the build enclosure with the build material from the build material vessel in response to detecting the moisture content level of the build material in the build material vessel is within a predetermined range. 
 
 
     
     
       2. The system of  claim 1 , wherein the instructions upon execution cause the controller to control a valve to adjust an amount of the conditioning agent and the gas entering the build material vessel. 
     
     
       3. The system of  claim 1 , further comprising a humidity generator connected to the build material vessel to provide the conditioning agent and the gas. 
     
     
       4. The system of  claim 1 , comprising a storage vessel including a build material stored with a high humidity, and wherein the instructions upon execution cause the controller to control provision of the build material stored with the high humidity to the build material vessel. 
     
     
       5. The system of  claim 1 , further comprising a humidity generator and a water reservoir to provide water to the humidity generator connected to the build material vessel via a one way conduit, wherein the water reservoir comprises a first water level sensor and the humidity generator comprises a second water level sensor. 
     
     
       6. The system of  claim 1 , further comprising a fan to circulate exhaust air from a location within the system, wherein the fan is to blow the conditioning agent and the exhaust air through a humidity generator and into the build material vessel. 
     
     
       7. The system of  claim 1 , further comprising:
 a heat source; 
 a heat exchanger having a first side to remove loose build material from the heat source and transfer heat from the heat source to the gas; and 
 a fan to blow a heated gas or conditioning agent from a second side of the heat exchanger through a humidity generator and into the build material vessel. 
 
     
     
       8. The system of  claim 1 , further comprising a conduit proximate a top of the build material vessel to transport excess vapor from the build material vessel to a location outside of the system. 
     
     
       9. The system of  claim 1 , further comprising a fan residing proximate a top of the build material vessel to diffuse excess vapor exiting the top of the build material vessel. 
     
     
       10. The system of  claim 1 , further comprising a conduit proximate a top of the build material vessel to recirculate excess vapor through a fan to a bottom of the build material vessel. 
     
     
       11. The system of  claim 1 , further comprising a humidity sensor residing proximate a top of the build material vessel to detect a humidity level of excess vapor, wherein the instructions upon execution cause the controller to adjust an amount of the conditioning agent applied to the gas in response to a change in the humidity level of the excess vapor. 
     
     
       12. The system of  claim 1 , further comprising a humidity generator to provide the conditioning agent and the gas to the build material vessel, the humidity generator comprising a safety overflow feature to prevent the gas with the conditioning agent from escaping through the safety overflow feature into the system. 
     
     
       13. The system of  claim 1 , further comprising a humidifier to provide a second conditioning agent to a pneumatic air transport line for transporting the build material from the build material vessel to a second vessel or the build enclosure or a transport line operating under gravity. 
     
     
       14. A method for manufacturing three dimensional objects, comprising:
 detecting, based on data from a humidity sensor in a system, a moisture content level corresponding to a build material residing in a build material vessel of the system; 
 adjusting a humidity level of a gas and a conditioning agent from a conditioning agent source applied to the build material vessel, wherein the humidity level is based on the moisture content level and a temperature of the build material residing in the build material vessel, wherein a humidity generator connects to the build material vessel to provide the conditioning agent and the gas; 
 adjusting, by a controller, a feeder connected to the build material vessel to dispense the build material into a conduit to carry the build material to a location for dispensing into a build enclosure; and 
 initializing, by the controller, manufacturing of a three dimensional object in the build enclosure with the build material from the build material vessel in response to detecting the moisture content level of the build material residing in the build material vessel is within a predetermined range. 
 
     
     
       15. The system of  claim 1 , wherein the instructions upon execution cause the controller to adjust a temperature of the gas and the conditioning agent applied to the build material vessel, based on the moisture content level and the temperature of the build material residing in the build material vessel. 
     
     
       16. The system of  claim 1 , further comprising:
 a further humidity sensor to sense a humidity level inside the conduit carrying the build material, 
 wherein the instructions upon execution cause the controller to detect the humidity level inside the conduit based on a measurement of the further humidity sensor, and control adjustment of the humidity level inside the conduit. 
 
     
     
       17. The method of  claim 14 , further comprising:
 adjusting, by the controller, a temperature of the gas and the conditioning agent applied to the build material vessel, based on the moisture content level and the temperature of the build material residing in the build material vessel. 
 
     
     
       18. The method of  claim 14 , further comprising:
 detecting, by the controller based on a measurement of a humidity sensor, a humidity level inside the conduit carrying the build material; and 
 adjusting the humidity level inside the conduit based on the detected humidity level inside the conduit. 
 
     
     
       19. The system of  claim 1 , wherein the system is a three-dimensional printer.

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