US11413842B2ActiveUtilityA1

Rubber laminate and flexible hose using same

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Assignee: NICHIRIN CO LTDPriority: Nov 8, 2016Filed: Oct 30, 2017Granted: Aug 16, 2022
Est. expiryNov 8, 2036(~10.3 yrs left)· nominal 20-yr term from priority
B32B 2307/54B32B 1/08C08J 2323/22B32B 2250/248C08J 5/121B32B 25/042B32B 25/14C08J 2423/16B32B 2307/732B32B 2307/7265C08L 23/16F16L 11/04F16L 11/08B32B 25/18B32B 27/32B32B 2307/306C08L 2312/00B32B 25/16B32B 2250/02B32B 25/08C08L 2205/03B32B 2597/00B32B 27/42B32B 2270/00B32B 2307/56
52
PatentIndex Score
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Cited by
21
References
5
Claims

Abstract

A non-crosslinked rubber laminate which is a rubber laminate includes a butyl rubber-containing layer stacked with an ethylene propylene diene rubber and/or ethylene propylene rubber-containing layer, wherein such non-crosslinked rubber laminate is characterized in that the ethylene propylene diene rubber and/or ethylene propylene rubber-containing layer is a rubber-containing layer that contains a low-molecular-weight polyolefin, a phenolic resin, and a crosslinking agent, where: the low-molecular-weight polyolefin is contained by 40 to 70 parts by weight, the phenolic resin is contained by 1 to 4 parts by weight, and the crosslinking agent is contained by at least 1 part by weight, relative to the ethylene propylene diene rubber and/or ethylene propylene rubber constituting a total of 100 parts by weight. An air conditioning hose made of the rubber laminate, for example, can accommodate POE-based lubricating oils and retain vibration absorption characteristics.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
       1. A non-crosslinked rubber laminate which is a rubber laminate comprising a butyl rubber-containing layer stacked with an ethylene propylene diene rubber and/or ethylene propylene rubber-containing layer, said non-crosslinked rubber laminate characterized in that the ethylene propylene diene rubber and/or ethylene propylene rubber-containing layer is a rubber-containing layer that contains a low-molecular-weight polyolefin, a phenolic resin, and a crosslinking agent, where:
 the low-molecular-weight polyolefin has a number-average molecular weight of 300 to 4000 and is contained by 40 to 70 parts by weight, 
 the phenolic resin is contained by 1 to 4 parts by weight, and 
 the crosslinking agent is contained by at least 1 part by weight, 
 relative to the ethylene propylene diene rubber and/or ethylene propylene rubber constituting a total of 100 parts by weight. 
 
     
     
       2. The non-crosslinked rubber laminate according to  claim 1 , characterized in that the low-molecular-weight polyolefin is a polybutene, and the crosslinking agent is an organic peroxide. 
     
     
       3. A crosslinked rubber laminate which is a rubber laminate comprising a butyl rubber-containing layer stacked with an ethylene propylene diene rubber and/or ethylene propylene rubber-containing layer, said crosslinked rubber laminate characterized in that the ethylene propylene diene rubber and/or ethylene propylene rubber-containing layer is a rubber-containing layer that contains a low-molecular-weight polyolefin and a phenolic resin, and has been crosslinked by a peroxide, where:
 the low-molecular-weight polyolefin has a number-average molecular weight of 300 to 4000 and is contained by 40 to 70 parts by weight, and 
 the phenolic resin is contained by 1 to 4 parts by weight, 
 relative to the ethylene propylene diene rubber and/or ethylene propylene rubber constituting a total of 100 parts by weight; and 
 the butyl rubber-containing layer is crosslinked and bonded with the ethylene propylene diene rubber and/or ethylene propylene rubber-containing layer. 
 
     
     
       4. The flexible hose characterized in that it has a structure of the rubber laminate according to  claim 3 . 
     
     
       5. The flexible hose according to  claim 4 , characterized in that:
 an innermost layer side of the flexible hose is constituted by the ethylene propylene diene rubber and/or ethylene propylene rubber-containing layer; 
 a thickness of the butyl rubber-containing layer is 1.1 mm or more; and 
 a thickness of the butyl rubber-containing layer is at least 1.4 times a thickness of the ethylene propylene diene rubber and/or ethylene propylene rubber-containing layer.

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