US11521517B2ActiveUtilityA1

Modular electro-mechanical agent

82
Assignee: DEKA PRODUCTS LPPriority: Feb 2, 2016Filed: Jun 26, 2020Granted: Dec 6, 2022
Est. expiryFeb 2, 2036(~9.6 yrs left)· nominal 20-yr term from priority
G09B 23/185A63H 33/042H02K 5/00A63H 33/26A63H 2200/00G09B 19/0053G09B 23/00G09B 19/16G09B 19/10A63H 17/002
82
PatentIndex Score
1
Cited by
390
References
20
Claims

Abstract

A modular electro-mechanical agent having a plurality of modules including mechanical and electrical components, that can be constructed to complete at least one pre-determined task and/or contribute in performing the at least one pre-determined task. The electro-mechanical agent can include extension modules and can be altered as per user preference to add, eliminate or modify any features of the agent for completing and/or participating in a plurality of pre-determined tasks.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
       1. A kit for constructing an electro-mechanical agent configured to achieve one or more pre-determined tasks, the kit comprising:
 at least one rail structure having a plurality of surfaces, each of the plurality of surfaces including a pre-defined slot pattern, the pre-defined slot pattern receiving at least one fastener; 
 at least one unit including at least one of the at least one rail structures, the at least one unit forming a support structure for at least one module; 
 an adapter providing interconnection among a plurality of the at least one module, the adapter including an adapter hole pattern configured to facilitate the interconnection, the adapter hole pattern configured to be distributed over an engagement surface of the plurality of the at least one module, the adapter hole pattern including at least one principal aperture configured to receive a shaft; 
 at least one controller receiving commands, the at least one controller controlling the at least one module based at least on the commands; and 
 at least one power source providing power to the at least one controller and the at least one module; 
 wherein the electro-mechanical agent includes at least one of the at least one unit. 
 
     
     
       2. The kit as in  claim 1  further comprising:
 at least one connector operably coupling the at least one unit to the at least one module. 
 
     
     
       3. The kit as in  claim 2  wherein the at least one connector comprises:
 a variable angle connector, the variable angle connector including at least one semi-circular aperture accommodating variable angle connections and a complementing aperture. 
 
     
     
       4. The kit as in  claim 2  wherein the at least one connector comprises:
 an indexable connector, the indexable connector including a first piece including a first splined surface and an opposite planar surface, the first piece including apertures to receive fasteners, the indexable connector including a second piece variably engaging with the first piece, the second piece including a top portion and a bottom portion, the top portion including a hole pattern, the bottom portion having at least one slot and a second splined surface complementarily mating with a first threaded surface. 
 
     
     
       5. The kit as in  claim 2  wherein the at least one connector comprises:
 a servo motor connector, the servo motor connector including an embedded cavity receiving a servo motor, a frame within the embedded cavity housing the servo motor, peripheral apertures along the peripheral of the frame accommodating the servo motor, alignment nubs, and connecting apertures associated with the alignment nubs. 
 
     
     
       6. The kit as in  claim 2  wherein the at least one connector comprises:
 a variable angle connector, the variable angle connector including a first portion and a second portion, the first portion including at least one semi-circular aperture and a complementing aperture, the second portion including a plurality of connecting apertures associated with a plurality of alignment nubs. 
 
     
     
       7. The kit as in  claim 2  where the at least one connector comprises:
 a plate, the plate including a pattern of dimples, the dimples enabling drilling of mounting points on the plate, the plate including at least two converging slots, the at least two converging slots including openings at points where the at least two converging slots intersect. 
 
     
     
       8. The kit as in  claim 1  wherein the at least one module comprises:
 a module hole pattern enabling compatibility among a plurality of the at least one module in the kit; and 
 a hex shaft enabling connectivity among the plurality of the at least one module in the kit. 
 
     
     
       9. The kit as in  claim 1  further comprising:
 a gear motor enclosure accommodating multiple gear configurations, the gear motor enclosure including a gear aligning element aligning a principal gear and conditional gears having geared teeth, the gear aligning element including terminal discs engaged by elongated bars, the geared teeth extending away from the elongated bars. 
 
     
     
       10. The kit as in  claim 9  further wherein at least one of the terminal discs comprises at least one aligning nub. 
     
     
       11. A kit for constructing an electro-mechanical agent configured to achieve one or
 more pre-determined tasks, the kit comprising:
 at least one rail structure having a plurality of surfaces, each of the plurality of surfaces including a pre-defined slot pattern, the pre-defined slot pattern receiving at least one fastener; 
 at least one unit including at least one of the at least one rail structures, the at least one unit forming a support structure for at least one module; 
 at least one connector operably coupling the at least one unit to the at least one module, the at least one connector including a first surface and a second surface, the first surface including a plurality of protrusions operably coupling with at least one of at least four surfaces in the pre-defined slot pattern, the second surface including at least one hole receiving the at least one fastener, the second surface operably coupling with at least one portion of the at least one module; 
 a printed circuit board including at least one electrostatic discharge suppression point, the printed circuit board including at least one diversion diode capturing electrostatic discharge and sending the electrostatic discharge to the at least one electrostatic discharge suppression point; 
 at least one controller receiving the commands, the at least one controller controlling the at least one module based at least on the commands, the at least one controller executing upon the printed circuit board; and 
 at least one power source providing power to the at least one controller and the at least one module, 
 wherein the electro-mechanical agent includes at least one of the at least one unit. 
 
 
     
     
       12. The kit as in  claim 11  wherein the at least one rail structure comprises an extrusion. 
     
     
       13. The kit as in  claim 11  wherein the at least one connector comprises:
 an indexable connector, the indexable connector including a first piece including a first splined surface and an opposite planar surface, the first piece including fastener apertures to receive fasteners, the indexable connector including a second piece variably engaging with the first piece, the second piece including a top portion and a bottom portion, the top portion including a hole pattern, the bottom portion having at least one slot and a second splined surface complementarily mating with a first threaded surface. 
 
     
     
       14. The kit as in  claim 13  wherein the at least one connector comprises:
 a servo motor connector, the servo motor connector including an embedded cavity receiving a servo motor, a frame within the embedded cavity housing the servo motor, peripheral apertures along the peripheral of the frame accommodating the servo motor, alignment nubs, and connecting alignment apertures associated with the alignment nubs. 
 
     
     
       15. The kit as in  claim 11  wherein the at least one connector comprises:
 a variable angle connector, the variable angle connector including a first portion and a second portion, the first portion including at least one semi-circular aperture and a complementing aperture, the second portion including a plurality of connecting apertures associated with a plurality of alignment nubs. 
 
     
     
       16. The kit as in  claim 11  where the at least one connector comprises:
 a plate, the plate including a pattern of dimples, the dimples enabling drilling of mounting points on the plate, the plate including at least two converging slots, the at least two converging slots including openings at points where the at least two converging slots intersect. 
 
     
     
       17. A modular construction kit comprising:
 a base including at least one extrusion; 
 a plurality of components including:
 at least one mechanical component attached, by a first at least one connector, to the base, the first at least one connector including an indexable bracket; 
 at least one electrical component attached, by a second at least one connector, to the base; and 
 at least one controller enclosure attached, by a third at least one connector, to the base, the at least one controller enclosure including at least one communications system and at least one controller module; and 
 
 an adapter configured to provide interconnection among a plurality of at least one mechanical component, the adapter including an adapter hole pattern configured to facilitate the interconnection, the adapter hole pattern configured to be distributed over an engagement surface of the plurality of the at least one mechanical component, the adapter hole pattern including at least one principal aperture configured to receive a shaft, 
 wherein the at least one controller module directs the at least one electrical component to move the at least one mechanical component according to commands received by the at least one communications system. 
 
     
     
       18. The modular construction kit as in  claim 17  further comprising:
 an indexable connector including a first piece, the first piece including a first splined surface and an opposite planar surface, the first piece including apertures to receive fasteners, the indexable connector including a second piece variably engaging with the first piece, the second piece including a top portion and a bottom portion, the top portion including a hole pattern, the bottom portion having at least one slot and a second splined surface complementarily mating with a first threaded surface. 
 
     
     
       19. The modular construction kit as in  claim 17  further comprising:
 at least one sensor enclosure attached, by at least one fourth at least one connector, to the base, the at least one sensor enclosure including at least one sensor, the at least one sensor sensing environment around the modular construction kit. 
 
     
     
       20. The modular construction kit as in  claim 17  further comprising:
 at least one shaft collar attaching the at least one mechanical component to the base, the at least one shaft collar including a first part and a second part, the first part including a head region and a body, the second part including a locking fixture engaging the body, the body including cantilever crenellations protruding from the head region, the locking fixture including a plurality of rings engaging the cantilever crenellations.

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