Uniformly expandable air filter

Abstract

The present disclosure relates to air filters. More particularly, it relates to air filters including pleated filter media that can be uniformly expanded and contracted. In some embodiments, the air filters are adjustably sized air filter systems. In some embodiments, the air filters can be used in a window opening.

What is claimed is: 
     
       1. An air filter, comprising:
 a self-supporting filter media assembly that is expandable from a collapsed state to an expanded state and that includes a self-supporting pleated filter media having a plurality of pleats; and 
 multiple elastic, expandable elements connected to a majority of the pleat tips of the plurality of pleats;
 wherein the multiple elastic, expandable elements consist of a set of extruded elastic filaments that are extruded onto the pleat tips and are thermally bonded thereto and wherein the extruded elastic filaments are all linear and parallel to each other at least when the self-supporting filter media assembly is in an expanded state, 
 wherein the self-supporting filter media assembly expands from the collapsed state to the expanded state substantially uniformly, 
 and wherein the set of extruded elastic filaments is provided on a first face of the pleated filter media and wherein one or more inelastic elements are attached to a second, opposing face of the pleated filter media and wherein the one or more inelastic elements provide a dead stop at a maximally expanded state of the pleated filter media. 
 
 
     
     
       2. The air filter of  claim 1 , wherein more than one of the multiple elastic, expandable elements are connected to a single pleat tip. 
     
     
       3. The air filter of  claim 1 , wherein the multiple, elastic expandable elements are attached to at least one of the bottom pleat tips, the top pleat tips, or the top and bottom pleat tips. 
     
     
       4. The air filter of  claim 1 , wherein the self-supporting filter media is at least one of moisture-resistant, moisture-repellant, electrostatically charged, an electret nonwoven web, or not electrostatically charged. 
     
     
       5. The air filter of  claim 1 , wherein the self-supporting pleated filter media includes at least one of carbon, activated carbon, a nonwoven, a thermoplastic, a thermosetting material, a porous foam, fiberglass, paper, a high loft spunbond web, a low loft spunbond web, a meltblown web, or bi-modal fiber diameter meltblown media. 
     
     
       6. The air filter of  claim 1 , wherein the air filter is at least one of a window air filter or an HVAC filter. 
     
     
       7. The air filter of  claim 1 , wherein when the self-supporting pleated filter media is in the expanded state, the set of extruded elastic filaments collectively form a planar configuration. 
     
     
       8. The air filter of  claim 1  wherein the set of extruded elastic filaments provide elastic properties only in a single direction. 
     
     
       9. The air filter of  claim 1  wherein the air filter is in the form of a roll. 
     
     
       10. The air filter of  claim 1  wherein the self-supporting pleated filter media is an electrostatically charged nonwoven filter media.