P
US11705265B2ActiveUtilityPatentIndex 50

Coil component

Assignee: TDK CORPPriority: May 21, 2019Filed: May 19, 2020Granted: Jul 18, 2023
Est. expiryMay 21, 2039(~12.9 yrs left)· nominal 20-yr term from priority
Inventors:ASAI MIYUKIKAWAHARA TAKAHIROARATA MASAZUMIOHKUBO HITOSHI
H01F 27/255H01F 5/06H01F 27/324H01F 27/292H01F 27/327H01F 17/0013H01F 2017/048H01F 17/04H01F 1/28
50
PatentIndex Score
0
Cited by
11
References
6
Claims

Abstract

In a coil component, a second magnetic portion disposed in the vicinity of a coil is designed to have a higher proportion of Fe than a metal magnetic powder-containing resin constituting a first magnetic portion. Therefore, a magnetic flux of the coil flows smoothly. Although the second magnetic portion has a relatively lower withstand voltage than the first magnetic portion, since the second magnetic portion is surrounded by the first magnetic portion, it is not exposed on an outer surface of a magnetic body. For this reason, a situation in which the coil and external terminal electrodes are short-circuited with the second magnetic portion therebetween is effectively curbed, and short-circuiting between the coil and the external terminal electrodes can be curbed.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
       1. A coil component comprising:
 an insulation substrate provided with a penetration hole; 
 a coil having a first coil portion subjected to insulation coating with a first flat coil pattern formed around the penetration hole on one surface of the insulation substrate; 
 a magnetic body integrally covering the insulation substrate and the coil; and 
 a pair of external terminal electrodes provided on an outer surface of the magnetic body and being respectively connected to end portions of the coil, 
 wherein the magnetic body has
 a first magnetic portion constituted of a metal magnetic powder-containing resin containing metal magnetic powders including Fe and constitutes the outer surface of the magnetic body, and 
 a second magnetic portion surrounded by the first magnetic portion, the second magnetic portion covering at least a part of the coil, and having a higher compositional proportion of Fe than the metal magnetic powder-containing resin constituting the first magnetic portion. 
 
 
     
     
       2. The coil component according to  claim 1 ,
 wherein the coil has a second coil portion subjected to insulation coating with a second flat coil pattern formed around the penetration hole on the other surface of the insulation substrate. 
 
     
     
       3. The coil component according to  claim 1 ,
 wherein the second magnetic portion is present in the whole region of an inward region of the coil. 
 
     
     
       4. The coil component according to  claim 1 ,
 wherein a smallest thickness in a thickness of the first magnetic portion, the smallest thickness is a distance from the outer surface of the magnetic body to the second magnetic portion, is longer than a length of a largest particle of the metal magnetic powders included in the metal magnetic powder-containing resin constituting the first magnetic portion. 
 
     
     
       5. The coil component according to  claim 1 ,
 wherein the magnetic body has a pair of main surfaces facing each other in a thickness direction of the insulation substrate and a pair of end surfaces facing each other in a direction orthogonal to the thickness direction of the insulation substrate, and provided with the pair of external terminal electrodes respectively, and 
 wherein a main surface-side thickness of the first magnetic portion which is a distance from the main surface of the magnetic body to the second magnetic portion is shorter than an end surface-side thickness of the first magnetic portion which is a distance from the end surface of the magnetic body to the second magnetic portion. 
 
     
     
       6. The coil component according to  claim 1 ,
 wherein the second magnetic portion is constituted of a metal magnetic powder-containing resin containing metal magnetic powders including Fe.

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