US11707882B2ActiveUtilityA1

Methods and apparatus for mobile additive manufacturing of advanced roadway systems

72
Assignee: FLITSCH ROBERT APriority: Jun 23, 2013Filed: Apr 25, 2022Granted: Jul 25, 2023
Est. expiryJun 23, 2033(~7 yrs left)· nominal 20-yr term from priority
E01C 23/16E01C 19/004B33Y 80/00B29C 70/38B29C 64/118B22F 12/90B22F 12/224B22F 12/222B22F 12/10B22F 10/73B22F 10/68B22F 10/38B22F 10/31B22F 10/18B22F 10/12B33Y 50/02B29C 64/106B29C 64/20B29C 64/227B29C 64/245B29C 64/386B29C 64/393B33Y 10/00B33Y 30/00E01C 11/005E01C 23/06E01C 23/065E01C 23/07E01C 23/0966B22F 10/30B29L 2031/776E01C 23/01Y02P10/25B33Y 40/00B33Y 99/00E01C 23/163E01C 23/20E01C 23/203
72
PatentIndex Score
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Cited by
62
References
20
Claims

Abstract

The present disclosure provides various aspects for mobile and automated processing utilizing additive manufacturing. The present disclosure includes methods for adding line features to a roadway surface. In some examples, the line features may include wires, conduits and electronic components. In some examples, the mobile additive manufacturing apparatus may create communication means into an advanced roadway in line features, which may be used for various communications including communications to and from autonomous vehicles. The communications may involve data related to the operation of systems of autonomous vehicles. In other examples, the line features may be dynamically colored with LED components.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
       1. A method for depositing a line feature upon a surface, the method comprising:
 transmitting a control signal to an apparatus, wherein the apparatus is a mobile additive manufacturing apparatus comprising:
 a controller capable of executing algorithms and providing control signals, 
 an additive manufacturing system to deposit a line feature material at prescribed locations across a surface of the roadway according to a first digital model processed by the controller, 
 a drive system operative to transport the additive manufacturing system along the surface, 
 a navigation system to determine a location of the mobile additive manufacturing system and guide the drive system, and 
 a power system capable of providing power to operate at least the drive system, navigation system, controller and additive manufacturing system; 
 
 adding a first material to the surface with the mobile additive manufacturing apparatus, wherein the first material is powder; 
 moving the mobile additive manufacturing apparatus with the drive system to a new location; 
 confirming the location of the mobile additive manufacturing system with the navigation system; and 
 adding the first material to the surface when the mobile additive manufacturing system is at the new location. 
 
     
     
       2. The method of  claim 1  wherein the mobile additive manufacturing apparatus operates autonomously. 
     
     
       3. The method of  claim 1  wherein the surface is a sports playing field. 
     
     
       4. The method of  claim 1  wherein the surface is a roadway. 
     
     
       5. The method of  claim 1  wherein the powder is photoactive. 
     
     
       6. The method of  claim 1  wherein the powder is thermoactive. 
     
     
       7. The method of  claim 1  wherein the powder is a mixture of chemicals. 
     
     
       8. The method of  claim 1  wherein the powder is sprayed upon the sports playing field. 
     
     
       9. The method of  claim 6  wherein the line feature material is heated by the mobile additive manufacturing apparatus. 
     
     
       10. The method of  claim 7  wherein the line feature material covers a wire. 
     
     
       11. The method of  claim 7  wherein the line feature material covers an electrical diode. 
     
     
       12. The method of  claim 6  wherein the line feature material covers an antenna. 
     
     
       13. A method for depositing a line feature upon a surface, the method comprising:
 transmitting a control signal to an apparatus, wherein the apparatus is a mobile additive manufacturing apparatus comprising:
 a controller capable of executing algorithms and providing control signals, 
 an additive manufacturing system to deposit a line feature material at prescribed locations across a surface of the roadway according to a first digital model processed by the controller, 
 a drive system operative to transport the additive manufacturing system along the surface, 
 a navigation system to determine a location of the mobile additive manufacturing system and guide the drive system, and 
 a power system capable of providing power to operate at least the drive system, navigation system, controller and additive manufacturing system; 
 
 adding a first material to the surface with the mobile additive manufacturing apparatus, wherein the first material is paint; 
 moving the mobile additive manufacturing apparatus with the drive system to a new location; 
 confirming the location of the mobile additive manufacturing system with the navigation system; and 
 adding the first material to the surface when the mobile additive manufacturing system is at the new location. 
 
     
     
       14. The method of  claim 13  wherein the mobile additive manufacturing apparatus operates autonomously. 
     
     
       15. The method of  claim 13  wherein the surface is a sports playing field. 
     
     
       16. The method of  claim 13  wherein the surface is a roadway. 
     
     
       17. The method of  claim 13  wherein the paint comprises epoxy. 
     
     
       18. A method for creating a line feature upon a surface, the method comprising:
 transmitting a control signal to an apparatus, wherein the apparatus is a mobile additive manufacturing apparatus comprising:
 a controller capable of executing algorithms and providing control signals, 
 an additive manufacturing system to deposit a line feature material at prescribed locations across a surface of the roadway according to a first digital model processed by the controller, 
 a drive system operative to transport the additive manufacturing system along the surface, 
 a navigation system to determine a location of the mobile additive manufacturing system and guide the drive system, and 
 a power system capable of providing power to operate at least the drive system, navigation system, controller and additive manufacturing system; 
 
 creating a first line feature on the surface with the mobile additive manufacturing apparatus, wherein the first line feature is formed by one or more of a griding apparatus and a milling apparatus; 
 moving the mobile additive manufacturing apparatus with the drive system to a new location; 
 confirming the location of the mobile additive manufacturing system with the navigation system; and 
 continuing the creation of the first line feature on the surface when the mobile additive manufacturing system is at the new location. 
 
     
     
       19. The method of  claim 18  further comprising adding a powder to the first line feature with the mobile additive manufacturing system. 
     
     
       20. The method of  claim 18  further comprising adding one or more of a paint and an epoxy to the first line feature with the mobile additive manufacturing system.

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