Methods and materials for protection of sulfide glass solid electrolytes

Abstract

A sulfide glass solid electrolyte sheet can be protected from reaction with moisture by a thin metal layer coating converted to a thin electrochemically functional and protective compound layer. The converted protective compound layer is electrochemically functional in that it allows for through transport of lithium ions.

What is claimed: 
     
       1. A battery cell, comprising:
 an anode; 
 a cathode; and 
 a protected sulfide glass solid electrolyte, comprising,
 a lithium ion conducting sulfide glass sheet having first and second opposing principal side surfaces, 
 a first converted protective compound layer disposed adjacent to and in direct touching contact with the first principal side surface of the sulfide glass sheet, wherein the first converted protective compound layer comprises a first metal that is not lithium and a first nonmetal, wherein the first nonmetal is selected from the group consisting of a nonmetal chalcogen, a nonmetal halogen, and a nonmetal pnictogen, and 
 a second converted protective compound layer disposed adjacent to and in direct touching contact with the second principal side surface of the glass sheet, wherein the second converted protective compound layer comprises a second metal that is not lithium and a second nonmetal, wherein the first nonmetal is selected from the group consisting of a nonmetal chalcogen, nonmetal halogen, and nonmetal pnictogen, 
 wherein the first and second metal of the first and second converted protective compound layer respectively are different metals. 
 
 
     
     
       2. The battery cell of  claim 1 , wherein the first nonmetal is selected from the group consisting of oxygen, sulfur, nitrogen, iodine and bromine. 
     
     
       3. The battery cell of  claim 1 , wherein the first converted protective compound layer is a binary compound essentially consisting of the first metal and the first non-metal. 
     
     
       4. The battery cell of  claim 3 , wherein the first and second metals selected from the group consisting of Al, Sn, In, Si, Cu, Fe, Mo, W, Ta, Ag, and Ti. 
     
     
       5. The battery cell of  claim 1 , wherein the second metal is selected from the group consisting of Al, Sn, In, Si, Cu, Fe, Mo, W, Ta, Ag and Ti. 
     
     
       6. The battery cell of  claim 2 , wherein the first or second nonmetal is oxygen. 
     
     
       7. The protected sulfide glass solid electrolyte of  claim 1 , wherein the thickness of the first converted protective compound layer is in the range of 10 nm to 100 nm. 
     
     
       8. The battery cell of  claim 1 , wherein the anode is lithium metal. 
     
     
       9. The battery cell of  claim 1 , wherein the cathode comprises intercalation materials having a voltage versus lithium metal that is greater than about 2.5 V. 
     
     
       10. The battery cell of  claim 1 , wherein the cathode is a nickel manganese cobalt cathode. 
     
     
       11. The battery cell of  claim 1 , wherein the battery cell is fully solid state. 
     
     
       12. A battery cell, comprising:
 an anode; 
 a cathode; and 
 a protected sulfide glass solid electrolyte, comprising,
 a lithium ion conducting sulfide glass sheet having first and second opposing principal side surfaces, 
 a first converted protective compound layer disposed adjacent to and in direct touching contact with the first principal side surface of the sulfide glass sheet, wherein the first converted protective compound layer comprises a first metal that is not lithium and a first nonmetal, wherein the first nonmetal is selected from the group consisting of a nonmetal chalcogen, a nonmetal halogen, and a nonmetal pnictogen, and 
 a second converted protective compound layer disposed adjacent to and in direct touching contact with the second principal side surface of the glass sheet, wherein the second converted protective compound layer comprises a second metal that is not lithium and a second nonmetal, wherein the first nonmetal is selected from the group consisting of a nonmetal chalcogen, nonmetal halogen, and nonmetal pnictogen, 
 wherein the first or second nonmetal is selected from the group consisting of sulfur, nitrogen and iodine. 
 
 
     
     
       13. The battery cell of  claim 12 , wherein the first or second nonmetal is sulfur. 
     
     
       14. The battery cell of  claim 12 , wherein the first or second nonmetal is nitrogen. 
     
     
       15. The battery cell of  claim 12 , wherein the first or second nonmetal is iodine. 
     
     
       16. The battery cell of  claim 12 , wherein the anode is lithium metal. 
     
     
       17. The battery cell of  claim 12 , wherein the cathode comprises intercalation materials having a voltage versus lithium metal that is greater than about 2.5 V. 
     
     
       18. The battery cell of  claim 12 , wherein the cathode is a nickel manganese cobalt cathode. 
     
     
       19. The battery cell of  claim 12 , wherein the battery cell is fully solid state.