Method for perforating a nonlinear line of weakness

Abstract

A method for providing a nonlinear line of weakness on a web material including providing: a base, a support, a blade, and a driving means. The base may comprise at least one counter component having a length (L CC ) where the counter component comprises a nonlinear shape having a shape width (W). The support may be operatively engaged with the base. The blade may have a length (L B ) and may be disposed on the support so as to either contact or to come in close proximity with the counter component. At least one of the counter component and the blade may have a nonlinear shape and at least one of the counter component and the blade may comprise multiple segments.

What is claimed is: 
     
       1. An apparatus for providing a nonlinear line of weakness on a web material, the apparatus comprising:
 a base comprising at least one counter component having a length (L CC ) wherein the counter component comprises a nonlinear shape having-a shape width (W); 
 a support operatively engaged with the base; 
 a blade having a length (L B ) and being disposed on the support so as to either contact or to come in close proximity with the counter component; 
 wherein at least one of the counter component and the blade has a nonlinear shape; 
 wherein at least one of the counter component and the blade comprises multiple segments; 
 wherein the base comprises a cylindrical base having a base longitudinal axis, wherein the base rotates about the base longitudinal axis, and the base longitudinal axis runs substantially perpendicular to a machine direction; and 
 wherein the counter component is helically mounted on the cylindrical base at an angle of greater than 0 degrees to about 45 degrees to the base longitudinal axis. 
 
     
     
       2. The apparatus of  claim 1 , wherein the support is movable with respect to the base. 
     
     
       3. The apparatus of  claim 1 , wherein the base is movable with respect to the support. 
     
     
       4. The apparatus of  claim 1 , wherein the counter component is helically mounted on the cylindrical base at an angle of from about 2 degrees to about 20 degrees with respect to the base longitudinal axis. 
     
     
       5. The apparatus of  claim 1 , wherein the nonlinear shape is periodic and comprises a wavelength, and the shape width (W) is substantially equivalent to the wavelength. 
     
     
       6. The apparatus of  claim 1 , wherein the base is stationary in a cross machine direction. 
     
     
       7. The apparatus of  claim 1 , wherein the driving means is associated with the support. 
     
     
       8. The apparatus of  claim 1 , wherein the counter component comprises an anvil. 
     
     
       9. The apparatus of  claim 1 , wherein the nonlinear shape is a sinusoidal shape. 
     
     
       10. The apparatus of  claim 1 , wherein the counter component comprises a nonlinear shape. 
     
     
       11. The apparatus of  claim 1 , wherein the blade has a plurality of teeth. 
     
     
       12. The apparatus of  claim 1 , wherein the support is reciprocally shifted for at least half of the shape width (W). 
     
     
       13. The apparatus of  claim 1 , wherein the base is reciprocally shifted for at least half of the shape width (W). 
     
     
       14. The apparatus of  claim 1 , wherein the base comprises a cylindrical base having a base longitudinal axis, wherein the base rotates about the base longitudinal axis, and the base longitudinal axis runs substantially perpendicular to a machine direction. 
     
     
       15. The apparatus of  claim 14 , wherein the counter component is helically mounted on the cylindrical base at an angle of greater than 0 degrees to about 45 degrees to the base longitudinal axis. 
     
     
       16. The apparatus of  claim 14 , wherein the counter component is helically mounted on the cylindrical base at an angle of from about 2 degrees to about 20 degrees with respect to the base longitudinal axis. 
     
     
       17. The apparatus of  claim 1 , wherein the nonlinear shape is periodic and comprises a wavelength, and the shape width (W) is substantially equivalent to the wavelength. 
     
     
       18. The apparatus of  claim 1 , wherein the counter component comprises an anvil. 
     
     
       19. An apparatus for providing a nonlinear line of weakness on a web material, the apparatus comprising:
 a base comprising at least one counter component having a length (L CC ) wherein the counter component comprises a nonlinear shape having-a shape width (W); 
 a support operatively engaged with the base; 
 a blade having a length (L B ) and being disposed on the support so as to either contact or to come in close proximity with the counter component; 
 wherein at least one of the counter component and the blade has a nonlinear shape; 
 wherein at least one of the counter component and the blade comprises multiple segments; 
 wherein the base comprises a cylindrical base having a base longitudinal axis, wherein the base rotates about the base longitudinal axis, and the base longitudinal axis runs substantially perpendicular to a machine direction; and 
 wherein the counter component is helically mounted on the cylindrical base at an angle of from about 2 degrees to about 20 degrees with respect to the base longitudinal axis. 
 
     
     
       20. An apparatus for providing a nonlinear line of weakness on a web material, the apparatus comprising:
 a base comprising at least one counter component having a length (L CC ) wherein the counter component comprises a nonlinear shape having-a shape width (W); 
 a support operatively engaged with the base; 
 a blade having a length (L B ) and being disposed on the support so as to either contact or to come in close proximity with the counter component; 
 wherein at least one of the counter component and the blade has a nonlinear shape; 
 wherein at least one of the counter component and the blade comprises multiple segments; and 
 wherein the base comprises a cylindrical base having a base longitudinal axis, wherein the base rotates about the base longitudinal axis, and the base longitudinal axis runs substantially perpendicular to a machine direction.