Continuous wave ultrasound or acoustic non-destructive testing

Abstract

A method of determining a distance to a discontinuity within an object may include the steps of: a) generating a continuous, frequency modulated input signal having a predetermined frequency range and a frequency ramping speed using a signal generator and splitting the input signal into at least a test signal and a reference signal; b) generating an input sound wave based on the test signal and continuously introducing the input sound wave into the object using a transmitter and simultaneously receiving a reflected sound wave reflected by a discontinuity within the object and generating a corresponding return signal using a receiver; c) determining a frequency difference value based on a comparison of the reference signal and the return signal using a controller; and d) automatically determining a distance from the transmitter to the discontinuity within the object based on at least the frequency difference value and the frequency ramping speed.

We claim: 
     
       1. A method of determining a distance to a discontinuity within an object using a guided wave, the method comprising:
 a) generating a continuous, frequency modulated input signal having a predetermined frequency range and a frequency ramping speed using a signal generator and splitting the input signal into at least a test signal and a reference signal; 
 b) generating an input guided wave based on the test signal using a guided wave transducer, wherein the frequency range is limited to frequencies for which a phase velocity of the input guided wave is substantially constant; 
 c) continuously introducing the input guided wave into the object using the guided wave transducer, and simultaneously receiving a reflected sound wave reflected by a discontinuity within the object and generating a corresponding return signal using a receiver; 
 d) determining a frequency difference value based on a comparison of the reference signal and the return signal using a controller; and 
 e) automatically determining a distance from the transmitter to the discontinuity within the object based on at least the frequency difference value and the frequency ramping speed using the controller. 
 
     
     
       2. The method of  claim 1 , wherein the guided wave transducer comprises an angle beam transducer and the input guided wave is generated using an angle beam method. 
     
     
       3. The method of  claim 2 , wherein the angle beam transducer generates the input guided wave at an angle of incidence relative to the object and wherein the angle of incidence remains constant during steps b) and c). 
     
     
       4. The method of  claim 1 , wherein the input guided wave comprises a Rayleigh-Lamb wave. 
     
     
       5. The method of  claim 1 , wherein step d) comprises:
 f) multiplying the return signal with the reference signal using a signal multiplier to provide a multiplied output signal, 
 g) filtering the multiplied output signal using a low-pass filter to filter out at least some of the frequencies in the multiplied output signal and provide a filtered output signal; and 
 h) digitizing the filtered output signal using a data acquisition apparatus to provide a digitized output signal; and 
 i) determining the frequency difference value by applying a fast Fourier transform to the digitized output signal to provide a FFT spectrum and identifying the frequency difference value as a peak on the FFT spectrum. 
 
     
     
       6. The method of  claim 5 , wherein step e) further comprises determining the distance based on the frequency difference, the frequency ramping speed and a speed of sound within the object. 
     
     
       7. The method of  claim 6 , wherein the distance is determined using the function 
       
         
           
             
               
                 
                   d 
                   i 
                 
                 = 
                 
                   
                     v 
                     · 
                     
                       f 
                       R 
                     
                   
                   
                     
                       2 
                       · 
                       Δ 
                     
                     ⁢ 
                     f 
                   
                 
               
               , 
             
           
         
       
       where d i  is the distance (mm), ν is speed of sound within the object (mm/s), f R  is the frequency difference (MHz) and Δf is the frequency ramping speed (MHz/s). 
     
     
       8. The method of  claim 1 , wherein the frequency ramping speed is between about 0.01 and 1000 MHz/sec. 
     
     
       9. The method of  claim 8 , wherein the frequency ramping speed is about 20 MHz/sec.