US12281644B2ActiveUtilityA1

Shape-memory material actuators

77
Assignee: TOYOTA ENG & MFG NORTH AMERICAPriority: May 18, 2022Filed: Oct 31, 2023Granted: Apr 22, 2025
Est. expiryMay 18, 2042(~15.9 yrs left)· nominal 20-yr term from priority
F03G 7/062F03G 7/06143
77
PatentIndex Score
0
Cited by
29
References
19
Claims

Abstract

An actuator that includes a shell, a ring structure within the shell, a shape-memory material wire fixed at opposite points of the ring structure to extend in a first direction across a width of the ring structure, and a cooling fluid provided within the shell and in fluid communication with the shape-memory material wire. When the shape-memory material wire is heated, the shape-memory material wire contracts in the first direction to reduce the width of the ring structure and increases a height of the ring structure extending in a second direction perpendicular to the first direction.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
       1. An actuator comprising:
 a shell; 
 a structure within the shell; and 
 a shape-memory material wire extending in a first direction across a width of the structure, 
 wherein a height of the structure extending in a second direction perpendicular to the first direction increases and a height of the shell extending in the second direction increases when the shape-memory wire is heated. 
 
     
     
       2. The actuator of  claim 1 , further comprising:
 a cooling fluid provided within the shell and in fluid communication with the shape-memory material wire; and 
 a heat sink positioned on the structure and in fluid communication with the cooling fluid. 
 
     
     
       3. The actuator of  claim 1 , further comprising:
 a plurality of structures within the shell; and 
 a plurality of shape-memory material wires, wherein:
 the plurality of shape-memory material wires are fixed at opposite points of each of the plurality of structures to extend in a first direction across a width of each of the plurality of structures, wherein when the plurality of shape-memory material wires are heated, the shape-memory material wires contract in the first direction to reduce the width of the plurality of structures and increase a height of the plurality of structures extending in a second direction perpendicular to the first direction. 
 
 
     
     
       4. The actuator of  claim 1 , further comprising a spring fixed at opposite points of the structure to extend in the second direction across the height of the structure. 
     
     
       5. The actuator of  claim 1 , further comprising
 a cooling fluid provided within the shell and in fluid communication with the shape-memory material wire; and 
 a fluid exchange circuit comprising:
 a first circuit for circulating the cooling fluid; 
 a second circuit for circulating a working fluid; and 
 a heat exchanger for transferring heat between the cooling fluid and the working fluid. 
 
 
     
     
       6. The actuator of  claim 2 , further comprising an agitator positioned within the shell for circulating the cooling fluid. 
     
     
       7. An actuator comprising:
 a shell, comprising:
 a rigid top layer; and 
 a rigid bottom layer; 
 
 a structure within the shell; and 
 a shape-memory material wire extending in a first direction across a width of the structure, wherein:
 the rigid bottom layer and the rigid top layer are separated by a first distance when the shape-memory material wire is not heated; and 
 the rigid bottom layer and the rigid top layer are separated by a second distance greater than the first distance when the shape-memory material wire is heated. 
 
 
     
     
       8. The actuator of  claim 7 , wherein the shell comprises a pliable material extending between the rigid top layer and the rigid bottom layer. 
     
     
       9. The actuator of  claim 7 , wherein when the shape-memory material wire is heated, the structure contacts the rigid top layer and the rigid bottom layer. 
     
     
       10. The actuator of  claim 7 , further comprising:
 a cooling fluid provided within the shell and in fluid communication with the shape-memory material wire; and 
 a heat sink positioned on at least one of an inner surface of the rigid top layer of the shell or an inner surface of the rigid bottom layer of the shell and in fluid communication with the cooling fluid. 
 
     
     
       11. The actuator of  claim 7 , further comprising a weight positioned on the rigid top layer of the shell, the weight providing a load to compress the structure when the shape-memory material wire is not heated. 
     
     
       12. A method of actuating an actuator, comprising:
 providing a current, using a power supply electrically coupled to a shape-memory material wire of the actuator, wherein: 
 the shape-memory material wire extends in a first direction across a width of a structure; and 
 the structure is positioned within a shell of the actuator; and 
 heating the shape-memory material wire, wherein heating the shape-memory material wire contracts the shape-memory material wire in the first direction to reduce the width of the structure and increases a height of the structure extending in a second direction perpendicular to the first direction, 
 wherein increasing the height of the structure increases a height of the shell of the actuator. 
 
     
     
       13. The method of  claim 12 , further comprising:
 circulating a fluid provided within the shell of the actuator such that the fluid is in fluid communication with the shape-memory material wire; and 
 cooling the shape-memory material wire with the fluid, wherein cooling the shape-memory material wire extends the shape-memory material wire in the first direction to increase the width of the structure and reduce the height of the structure in the second direction. 
 
     
     
       14. The method of  claim 13 , wherein reducing the height of the structure reduces the height of the shell of the actuator. 
     
     
       15. The method of  claim 13 , wherein circulating the fluid further comprises agitating the fluid with an agitator positioned within the shell. 
     
     
       16. The method of  claim 13 , wherein circulating the fluid further comprises circulating the fluid in a first circuit and through a heat exchanger, wherein the heat exchanger is configured to transfer heat between the fluid in the first circuit and a working fluid in a second circuit. 
     
     
       17. The method of  claim 13 , wherein circulating the fluid further comprises contacting the fluid with a heat sink positioned within the shell. 
     
     
       18. The method of  claim 12 , further comprising reducing the height of the structure by a return force of a spring, wherein the spring is fixed at opposite points of the structure to extend in the second direction across the height of the structure. 
     
     
       19. The method of  claim 12 , further comprising reducing the height of the structure by a compression force of a weight, the weight positioned on a rigid top layer of the shell.

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