Process for the purification of lithium carbonate

Abstract

Disclosed are methods for preparing high purity lithium carbonate which can be used for pharmaceutical applications, electronic grade crystals of lithium or to prepare battery-grade lithium metal. Lithium carbonate as commercially produced from mineral extraction, lithium-containing brines or sea water, in aqueous solution is used as a feedstock and reacted with carbon dioxide under pressure to form dissolved lithium bicarbonate. Impurities in the lithium carbonate feedstock are either solubilized or precipitated out. Dissolved impurities are physically separated from the lithium bicarbonate using an ion selective means, such as an ion exchange material, or by liquid-liquid extraction. Purified lithium carbonate is then precipitated.

We claim:  
     
         1 . A method of producing high purity lithium carbonate, comprising the steps of: 
 reacting impure Li 2 CO 3  in a first aqueous solution with CO 2  to form a second aqueous solution containing dissolved LiHCO 3 , dissolved compounds and insoluble compounds, wherein said dissolved compounds and said insoluble compounds include impurities from said impure Li 2 CO 3 ;    separating unreacted CO 2  and said insoluble compounds from said second aqueous solution;    separating said dissolved impurities from said second aqueous solution using an ion selective medium; and    precipitating Li 2 CO 3  from said second aqueous solution.    
     
     
         2 . A method according to    claim 1   , wherein said reacting step is carried out at a partial pressure of CO 2  between about 1 atm and 10 atm.  
     
     
         3 . A method according to    claim 1   , wherein said reacting step is carried out with an amount of CO 2  in excess of the stoichiometric amount of CO 2 .  
     
     
         4 . A method according to    claim 3   , wherein said excess CO 2  is between about 0.1 and 10 times the stoichiometric amount of CO 2 .  
     
     
         5 . A method according to    claim 4   , wherein said excess CO 2  is between about 1.1 and 2 times the stoichiometric amount of CO 2 .  
     
     
         6 . A method according to    claim 1   , wherein said ion selective medium comprises an ion exchange resin.  
     
     
         7 . A method according to    claim 1   , wherein said ion selective medium comprises a liquid that selectively extracts ions from said second aqueous solution.  
     
     
         8 . A method according to    claim 1   , wherein said heating step is carried out at a temperature of between about 70° C. and 100° C.  
     
     
         9 . A method according to    claim 1   , wherein said metal ions include Ca, Mg and Fe.  
     
     
         10 . A method according to    claim 9   , wherein said solid Li 2 CO 3  has a purity of at least 91.1 wt %.  
     
     
         11 . A method according to    claim 1   , wherein said steps are carried out continuously and said pressure is at least about 1 atm.  
     
     
         12 . A method according to    claim 11   , wherein said pressure is between about 2 atm and 20 atm.  
     
     
         13 . A method according to    claim 12   , wherein said pressure is between about 5 atm and 15 atm.  
     
     
         14 . A method, comprising the steps of: 
 a) contacting an aqueous brine containing impure Li 2 CO 3  with CO 2  at ambient temperature and under pressure to form a mixture of dissolved LiHCO 3  and dissolved ions in aqueous solution and insoluble compounds;    b) separating said insoluble compounds from said mixture to form a first solution containing said dissolved LiHCO 3  and dissolved ions;    c) extracting at least some of said dissolved ions from said first solution with an ion selective medium to form a second solution containing said dissolved LiHCO 3 ;    d) maintaining said pressure while carrying out said separating and extracting steps; and    e) heating said second solution to form solid Li 2 CO 3 , gaseous CO 2  and dissolved impurities.    
     
     
         15 . A method according to    claim 14   , wherein said contacting step is carried out at a partial pressure of CO 2  between about 1 atm and 10 atm.  
     
     
         16 . A method according to    claim 14   , wherein said contacting step is carried out with an amount of CO 2  in excess of the stoichiometric amount of CO 2 .  
     
     
         17 . A method according to    claim 16   , wherein said excess CO 2  is between about 0.1 and 10 times the stoichiometric amount of CO 2 .  
     
     
         18 . A method according to    claim 16   , wherein said excess CO 2  is between about 1.1 and 2 times the stoichiometric amount of CO 2 .  
     
     
         19 . A method according to    claim 14   , wherein said ion selective medium comprises an ion exchange resin.  
     
     
         20 . A method according to    claim 14   , wherein said ion selective medium comprises a liquid that selectively extracts ions.  
     
     
         21 . A method according to    claim 14   , wherein said heating step is carried out at a temperature of between about 70° C. and 100° C.  
     
     
         22 . A method according to    claim 14   , wherein said metal ions include Ca, Mg and Fe.  
     
     
         23 . A method according to    claim 22   , wherein said solid Li 2 CO 3  has a purity of at least 91.1 wt %.  
     
     
         24 . A method according to    claim 14   , wherein said steps are carried out continuously and said pressure is at least about 1 atm.  
     
     
         25 . A method according to    claim 24   , wherein said pressure is between about 2 atm and 20 atm.  
     
     
         26 . A method according to    claim 24   , wherein said pressure is between about 5 atm and 15 atm.