Lubricant compositions and methods

Abstract

A process is disclosed for manufacturing a lubricant composition comprising combining a superabsorbent polymer a with a material for decreasing friction between moving surfaces. The superabsorbent polymer absorbs from about 25 to greater than 100 times its weight in water and may comprise a polymer of acrylic acid, an acrylic ester, acrylonitrile or acrylamide, including co-polymers thereof or starch graft co-polymers thereof or mixtures thereof. A product produced by the process includes the material for decreasing friction comprising a petroleum lubricant containing an additive, water containing an additive, synthetic lubricant, grease, solid lubricant or metal working lubricant, wherein the synthetic lubricant, grease, solid lubricant or metal working lubricant optionally contain an additive. A process comprising controlling the delivery of a lubricant to at least one of two moving surfaces in order to decrease friction between said moving surfaces, is also disclosed. This process includes applying the lubricant composition to at least one of the surfaces. The lubricant composition in this instance comprises a superabsorbent polymer combined with a material for decreasing friction between moving surfaces, wherein the material for decreasing friction comprises a petroleum lubricant, water, synthetic lubricant, grease, solid lubricant or metal working lubricant, and optionally an additive.

What is claimed is:  
     
         1 . A process for manufacturing a lubricant composition comprising combining a superabsorbent polymer with a material for decreasing friction between moving surfaces.  
     
     
         2 . The process of    claim 1   , wherein said superabsorbent polymer absorbs from about 25 to greater than 100 times its weight in water.  
     
     
         3 . The process of    claim 2   , wherein said superabsorbent polymer comprises a polymer of acrylic acid, an acrylic ester, acrylonitrile or acrylamide, including co-polymers thereof or starch graft co-polymers thereof or mixtures thereof.  
     
     
         4 . The process of    claim 3   , wherein said material for decreasing friction comprises a petroleum lubricant containing an additive, water containing an additive, synthetic lubricant, grease, solid lubricant or metal working lubricant, wherein said synthetic lubricant, grease, solid lubricant or metal working lubricant optionally contain an additive.  
     
     
         5 . The process of    claim 4   , wherein said material for decreasing friction comprises a solid inorganic lubricant.  
     
     
         6 . The process of    claim 5   , wherein said solid inorganic lubricant comprises graphite, molybdenum disulfide, cobalt chloride, antimony oxide, niobium selenide, tungsten disulfide, mica, boron nitride, silver sulfate, cadmium chloride, cadmium iodide, borax, basic white lead, lead carbonate, lead iodide, asbestos, talc, zinc oxide, carbon, babbit, bronze, brass, aluminum, gallium, indium, thallium, thorium, copper, silver, gold, mercury, lead, tin, indium, or the Group VIII noble metals or mixtures thereof.  
     
     
         7 . The process of    claim 3   , wherein said material for decreasing friction comprises a phosphate.  
     
     
         8 . The process of    claim 3   , wherein said material for decreasing friction comprises zinc phosphate, iron phosphate or manganese phosphate, or mixtures thereof.  
     
     
         9 . The process of    claim 3   , wherein said material for decreasing friction comprises a solid organic lubricant.  
     
     
         10 . The process of    claim 9   , wherein said solid organic lubricant comprises a fluoroalkylene homopolymer or copolymer, a lower alkylene polyolefin homopolymer or co-polymer, a paraffinic hydrocarbon wax, phenanthrene, copper phthalocyanine, or mixtures thereof.  
     
     
         11 . The process of    claim 3   , wherein said material for decreasing friction comprises a metal working lubricant containing water.  
     
     
         12 . The process of    claim 11   , wherein said metal working lubricant containing water comprises an emulsion of oil and water.  
     
     
         13 . The process of    claim 11   , wherein said metal working lubricant containing water comprises a solid inorganic lubricant and water.  
     
     
         14 . The process of    claim 13   , wherein said solid inorganic lubricant comprises graphite, molybdenum disulfide, cobalt chloride, antimony oxide, niobium selenide, tungsten disulfide, mica, boron nitride, silver sulfate, cadmium chloride, cadmium iodide, borax, basic white lead, lead carbonate, lead iodide, asbestos, talc, zinc oxide, carbon, babbit, bronze, brass, aluminum, gallium, indium, thallium, thorium, copper, silver, gold, mercury, lead, tin, indium, or the Group VIII noble metals or mixtures thereof.  
     
     
         15 . A product made by the process of    claim 1   .  
     
     
         16 . A product made by the process of    claim 2   .  
     
     
         17 . A product made by the process of    claim 3   .  
     
     
         18 . A product made by the process of    claim 4   .  
     
     
         19 . A product made by the process of    claim 5   .  
     
     
         20 . A product made by the process of    claim 6   .  
     
     
         21 . A product made by the process of    claim 7   .  
     
     
         22 . A product made by the process of    claim 8   .  
     
     
         23 . A product made by the process of    claim 9   .  
     
     
         24 . A product made by the process of    claim 10   .  
     
     
         25 . A product made by the process of    claim 11   .  
     
     
         26 . A product made by the process of    claim 12   .  
     
     
         27 . A product made by the process of    claim 13   .  
     
     
         28 . A product made by the process of    claim 14   .  
     
     
         29 . A process comprising controlling the delivery of a lubricant to at least one of two moving surfaces in order to decrease friction between said moving surfaces, comprising applying a lubricant composition comprising a superabsorbent polymer combined with a material for decreasing friction between moving surfaces, to at least one of said surfaces.  
     
     
         30 . The process of    claim 29   , wherein said superabsorbent polymer absorbs from about 25 to greater than 100 times its weight in water.  
     
     
         31 . The process of    claim 30   , wherein said superabsorbent polymer comprises a polymer of acrylic acid, an acrylic ester, acrylonitrile or acrylamide, including co-polymers thereof or starch graft co-polymers thereof or mixtures thereof.  
     
     
         32 . The process of    claim 31   , wherein said material for decreasing friction comprises a petroleum lubricant, water, synthetic lubricant, grease, solid lubricant or metal working lubricant, wherein said synthetic lubricant, grease, solid lubricant or metal working lubricant optionally contain an additive.  
     
     
         33 . The process of    claim 32   , wherein said material for decreasing friction comprises a solid inorganiclubricant.  
     
     
         34 . The process of    claim 33   , wherein said solid inorganic lubricant comprises graphite, molybdenum disulfide, cobalt chloride, antimony oxide, niobium selenide, tungsten disulfide, mica, boron nitride, silver sulfate, cadmium chloride, cadmium iodide, borax, basic white lead, lead carbonate, lead iodide, asbestos, talc, zinc oxide, carbon, babbit, bronze, brass, aluminum, gallium, indium, thallium, thorium, copper, silver, gold, mercury, lead, tin, indium, or the Group VIII noble metals or mixtures thereof.  
     
     
         35 . The process of    claim 31   , wherein said material for decreasing friction comprises a phosphate.  
     
     
         36 . The process of    claim 31   , wherein said material for decreasing friction comprises zinc phosphate, iron phosphate or manganese phosphate, or mixtures thereof.  
     
     
         37 . The process of    claim 31   , wherein said material for decreasing friction comprises a solid organic lubricant.  
     
     
         38 . The process of    claim 37   , wherein said solid organic lubricant comprises a fluoroalkylene homopolymer or copolymer, a lower alkylene polyolefin homopolymer or co-polymer, a paraffinic hydrocarbon wax, phenanthrene, copper phthalocyanine, or mixtures thereof.  
     
     
         39 . The process of    claim 31   , wherein said material for decreasing friction comprises a metal working lubricant containing water.  
     
     
         40 . The process of    claim 39   , wherein said metal working lubricant containing water comprises an emulsion of oil and water.  
     
     
         41 . The process of    claim 39   , wherein said metal working lubricant containing water comprises a solid inorganic lubricant and water.  
     
     
         42 . The process of    claim 41   , wherein said solid inorganic lubricant comprises graphite, molybdenum disulfide, cobalt chloride, antimony oxide, niobium selenide, tungsten disulfide, mica, boron nitride, silver sulfate, cadmium chloride, cadmium iodide, borax, basic white lead, lead carbonate, lead iodide, asbestos, talc, zinc oxide, carbon, babbit, bronze, brass, aluminum, gallium, indium, thallium, thorium, copper, silver, gold, mercury, lead, tin, indium, or the Group VIII noble metals or mixtures thereof.  
     
     
         43 . A process comprising controlling the delivery of a lubricant to at least one of two moving surfaces in order to decrease friction between said moving surfaces, comprising applying the product of    claim 15    to at least one of said surfaces.  
     
     
         44 . A process comprising controlling the delivery of a lubricant to at least one of two moving surfaces in order to decrease friction between said moving surfaces, comprising applying the product of    claim 16    to at least one of said surfaces.  
     
     
         45 . A process comprising controlling the delivery of a lubricant to at least one of two moving surfaces in order to decrease friction between said moving surfaces, comprising applying the product of    claim 17    to at least one of said surfaces.  
     
     
         46 . A process comprising controlling the delivery of a lubricant to at least one of two moving surfaces in order to decrease friction between said moving surfaces, comprising applying the product of    claim 18    to at least one of said surfaces.  
     
     
         47 . A process comprising controlling the delivery of a lubricant to at least one of two moving surfaces in order to decrease friction between said moving surfaces, comprising applying the product of    claim 19    to at least one of said surfaces.  
     
     
         48 . A process comprising controlling the delivery of a lubricant to at least one of two moving surfaces in order to decrease friction between said moving surfaces, comprising applying the product of    claim 20    to at least one of said surfaces.  
     
     
         49 . A process comprising controlling the delivery of a lubricant to at least one of two moving surfaces in order to decrease friction between said moving surfaces, comprising applying the product of    claim 21    to at least one of said surfaces.  
     
     
         50 . A process comprising controlling the delivery of a lubricant to at least one of two moving surfaces in order to decrease friction between said moving surfaces, comprising applying the product of    claim 22    to at least one of said surfaces.  
     
     
         51 . A process comprising controlling the delivery of a lubricant to at least one of two moving surfaces in order to decrease friction between said moving surfaces, comprising applying the product of    claim 23    to at least one of said surfaces.  
     
     
         52 . A process comprising controlling the delivery of a lubricant to at least one of two moving surfaces in order to decrease friction between said moving surfaces, comprising applying the product of    claim 24    to at least one of said surfaces.  
     
     
         53 . A process comprising controlling the delivery of a lubricant to at least one of two moving surfaces in order to decrease friction between said moving surfaces, comprising applying the product of    claim 25    to at least one of said surfaces.  
     
     
         54 . A process comprising controlling the delivery of a lubricant to at least one of two moving surfaces in order to decrease friction between said moving surfaces, comprising applying the product of    claim 26    to at least one of said surfaces.  
     
     
         55 . A process comprising controlling the delivery of a lubricant to at least one of two moving surfaces in order to decrease friction between said moving surfaces, comprising applying the product of    claim 27    to at least one of said surfaces.  
     
     
         56 . A process comprising controlling the delivery of a lubricant to at least one of two moving surfaces in order to decrease friction between said moving surfaces, comprising applying the product of    claim 28    to at least one of said surfaces.