US2004029511A1PendingUtilityA1

Abrasive articles having a polymeric material

Priority: Mar 20, 2001Filed: Mar 20, 2001Published: Feb 12, 2004
Est. expiryMar 20, 2021(expired)· nominal 20-yr term from priority
B24D 11/005C08F 283/10
39
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Claims

Abstract

The present invention provides abrasive articles and methods of making abrasive articles. The abrasive articles have a polymeric material that includes (1) a reaction product of components that include (a) an epoxy-functional material, (b) at least one of a cyclic anhydride or a diacid derived therefrom, and (c) a polyfunctional (meth)acrylate; and/or (2) a polymeric material preparable by combining at least (a) an epoxy-functional material, (b) at least one of a cyclic anhydride or a diacid derived therefrom, and (c) a polyfunctional (meth)acrylate.

Claims

exact text as granted — not AI-modified
What is claimed is:  
     
         1 . An abrasive article comprising a polymeric material that comprises a reaction product of components comprising (a) an epoxy-functional material, (b) at least one of a cyclic anhydride or a diacid derived therefrom, and (c) a polyfunctional (meth)acrylate.  
     
     
         2 . The article of  claim 1  wherein the polyfunctional (meth)acrylate is a monomer, an oligomer, or a polymer.  
     
     
         3 . The article of  claim 1  wherein the components further comprise (d) a curing agent.  
     
     
         4 . The article of  claim 1  wherein the components further comprise (d) a free radical initiator.  
     
     
         5 . The article of  claim 1  wherein the polymeric material provides a make coat.  
     
     
         6 . The article of  claim 1  wherein the polymeric material provides a size coat.  
     
     
         7 . The article of  claim 1  wherein the polymeric material provides a slurry coat.  
     
     
         8 . The article of  claim 1  wherein the polymeric material provides a presize coat.  
     
     
         9 . The article of  claim 1  wherein the polymeric material provides a saturant coat.  
     
     
         10 . The article of  claim 1  wherein the polymeric material provides a backsize coat.  
     
     
         11 . The article of  claim 1  wherein the polymeric material provides a subsize coat.  
     
     
         12 . The article of  claim 1  wherein the polymeric material provides a supersize coat.  
     
     
         13 . The article of  claim 1  further comprising: 
 a backing having a major surface; and  
 an abrasive layer secured to the major surface, wherein the abrasive layer comprises a plurality of abrasive grits and a polymeric material that comprises a reaction product of components comprising (a) an epoxy-functional material, (b) at least one of a cyclic anhydride or a diacid derived therefrom, and (c) a polyfunctional (meth)acrylate.  
 
     
     
         14 . An abrasive article comprising a polymeric material preparable by combining at least (a) an epoxy-functional material, (b) at least one of a cyclic anhydride or a diacid derived therefrom, and (c) a polyfunctional (meth)acrylate.  
     
     
         15 . The article of  claim 14  wherein the polyfunctional (meth)acrylate is a monomer, an oligomer, or a polymer.  
     
     
         16 . The article of  claim 14  wherein the polymeric material is preparable by combining at least (a) an epoxy-functional material, (b) at least one of a cyclic anhydride or a diacid derived therefrom, (c) a polyffunctional (meth)acrylate, and (d) a curing agent.  
     
     
         17 . The article of  claim 14  wherein the polymeric material is preparable by combining at least (a) an epoxy-functional material, (b) at least one of a cyclic anhydride or a diacid derived therefrom, (c) a polyfunctional (meth)acrylate, and (d) a free radical initiator.  
     
     
         18 . The article of  claim 14  wherein the polymeric material provides a make coat.  
     
     
         19 . The article of  claim 14  wherein the polymeric material provides a size coat.  
     
     
         20 . The article of  claim 14  wherein the polymeric material provides a slurry coat.  
     
     
         21 . The article of  claim 14  wherein the polymeric material provides a presize coat.  
     
     
         22 . The article of  claim 14  wherein the polymeric material provides a saturant coat.  
     
     
         23 . The article of  claim 14  wherein the polymeric material provides a backsize coat.  
     
     
         24 . The article of  claim 14  wherein the polymeric material provides a subsize coat.  
     
     
         25 . The article of  claim 14  wherein the polymeric material provides a supersize coat.  
     
     
         26 . The article of  claim 14  further comprising: 
 a backing having a major surface; and  
 an abrasive layer secured to the major surface, wherein the abrasive layer comprises a plurality of abrasive grits and a polymeric material preparable by combining at least (a) an epoxy-functional material, (b) at least one of a cyclic anhydride or a diacid derived therefrom, and (c) a polyfunctional (meth)acrylate.  
 
     
     
         27 . A method of making an abrasive article comprising: 
 providing a backing having a major surface, the major surface having thereon a composition preparable by combining at least (a) an epoxy-functional material, (b) at least one of a cyclic anhydride or a diacid derived therefrom, and (c) a polyfunctional (meth)acrylate;    irradiating at least a portion of the composition to provide an irradiated composition; and    thermally curing at least a portion of the irradiated composition to provide a coated abrasive article.    
     
     
         28 . The method of  claim 27  wherein the composition is preparable by combining at least (a) an epoxy-functional material, (b) at least one of a cyclic anhydride or a diacid derived therefrom, (c) a polyfunctional (meth)acrylate, and (d) a curing agent.  
     
     
         29 . The method of  claim 27  wherein the composition is preparable by combining at least (a) an epoxy-functional material, (b) at least one of a cyclic anhydride or a diacid derived therefrom, (c) a polyfunctional (meth)acrylate, and (d) a free radical initiator.  
     
     
         30 . The method of  claim 27  wherein the composition provides a make coat.  
     
     
         31 . The method of  claim 27  wherein the composition provides a size coat.  
     
     
         32 . The method of  claim 27  wherein the composition provides a slurry coat.  
     
     
         33 . The method of  claim 27  wherein the composition provides a presize coat.  
     
     
         34 . The method of  claim 27  wherein the composition provides a saturant coat.  
     
     
         35 . The method of  claim 27  wherein the composition provides a backsize coat.  
     
     
         36 . The method of  claim 27  wherein the composition provides a subsize coat.  
     
     
         37 . The method of  claim 27  wherein the composition provides a supersize coat.  
     
     
         38 . A nonwoven abrasive article comprising a polymeric material that comprises a reaction product of components comprising (a) an epoxy-functional material, (b) at least one of a cyclic anhydride or a diacid derived therefrom, and (c) a polyfunctional (meth)acrylate.  
     
     
         39 . The article of  claim 38  wherein the polyfunctional (meth)acrylate is a monomer, an oligomer, or a polymer.  
     
     
         40 . The article of  claim 38  wherein the components further comprise (d) a curing agent.  
     
     
         41 . The article of  claim 38  wherein the components further comprise (d) a free radical initiator.  
     
     
         42 . The article of  claim 38  further comprising a nonwoven web having thereon the polymeric material and a plurality of abrasive grits.  
     
     
         43 . A nonwoven abrasive article comprising a polymeric material preparable by combining at least (a) an epoxy-functional material, (b) at least one of a cyclic anhydride or a diacid derived therefrom, and (c) a polyifunctional (meth)acrylate.  
     
     
         44 . The article of  claim 43  wherein the polyfunctional (meth)acrylate is a monomer, an oligomer, or a polymer.  
     
     
         45 . The article of  claim 43  wherein the polymeric material is preparable by combining at least (a) an epoxy-functional material, (b) at least one of a cyclic anhydride or a diacid derived therefrom, (c) a polyfunctional (meth)acrylate, and (d) a curing agent.  
     
     
         46 . The article of  claim 43  wherein the polymeric material is preparable by combining at least (a) an epoxy-functional material, (b) at least one of a cyclic anhydride or a diacid derived therefrom, (c) a polyfunctional (meth)acrylate, and (d) a free radical initiator.  
     
     
         47 . The article of  claim 43  further comprising a nonwoven web having thereon the polymeric material and a plurality of abrasive grits.  
     
     
         48 . A method of making a nonwoven abrasive article comprising: 
 providing a nonwoven web having thereon a plurality of abrasive grits and a composition preparable by combining at least (a) an epoxy-functional material, (b) at least one of a cyclic anhydride or a diacid derived therefrom, and (c) a polyfunctional (meth)acrylate; and    at least partially curing at least a portion of the composition to provide a nonwoven abrasive article.    
     
     
         49 . The method of  claim 48  wherein the composition is preparable by combining at least (a) an epoxy-functional material, (b) at least one of a cyclic anhydride or a diacid derived therefrom, (c) a polyfunctional (meth)acrylate, and (d) a curing agent.  
     
     
         50 . The method of  claim 48  wherein the composition is preparable by combining at least (a) an epoxy-functional material, (b) at least one of a cyclic anhydride or a diacid derived therefrom, (c) a polyfunctional (meth)acrylate, and (d) a free radical initiator.  
     
     
         51 . The method of  claim 48  wherein at least partially curing at least a portion of the composition comprises irradiating at least a portion of the composition.  
     
     
         52 . The method of  claim 48  wherein at least partially curing at least a portion of the composition comprises thermally curing at least a portion of the composition.

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