US2004047759A1PendingUtilityA1

Aluminium alloy for lithographic sheet

38
Priority: Dec 11, 2000Filed: Dec 11, 2001Published: Mar 11, 2004
Est. expiryDec 11, 2020(expired)· nominal 20-yr term from priority
C22C 21/06C22F 1/047C22F 1/04B41N 1/083C22C 21/00
38
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Claims

Abstract

The invention discloses an Al alloy suitable for processing into a lithographic sheet, the alloy having a composition in wt %: Mg 0.05 to 0.30, Mn 0.05 to 0.25, Fe 0.11 to 0.40, Si up to 0.25, Ti up to 0.03, B up to 0.01, Cu up to 0.01, Cr up to 0.03, Zn up to 0.15, unavoidable impurities up to 0.05 each, 0.15 total Al balance. Also disclosed is a method of processing the Al alloy.

Claims

exact text as granted — not AI-modified
1 . An Al alloy suitable for processing into a lithographic sheet, the alloy having a composition in wt %:  
       
         
           
                 
                 
                 
               
                     
                     
                 
                     
                     
                 
                     
                   Mg 
                   0.05 to 0.30 
                 
                     
                   Mn 
                   0.05 to 0.25 
                 
                     
                   Fe 
                   0.11 to 0.40 
                 
                     
                   Si 
                   up to 0.25 
                 
                     
                   Ti 
                   up to 0.03 
                 
                     
                   B 
                   up to 0.01 
                 
                     
                   Cu 
                   up to 0.01 
                 
                     
                   Cr 
                   up to 0.03 
                 
                     
                   Zn 
                   up to 0.15 
                 
                     
                     
                 
                     
                     
                 
             
                
                
               
               
                
                
                
                
                
                
                
                
                
                
                
               
            
           
         
         unavoidable impurities up to 0.05 each, 0.15 total Al balance:  
       
     
     
         2 . An alloy according to  claim 1 , wherein Mg is present in an amount of 0.06 to 0.30 wt %.  
     
     
         3 . An alloy according to  claim 2 , wherein Mg is present in an amount of 0.10 to 0.30 wt %.  
     
     
         4 . An alloy according to any preceding claim, wherein Mn is present in an amount of 0.05 to 0.20 wt %.  
     
     
         5 . An alloy according to any preceding claim, wherein up to 0.028 wt % free Ti is present.  
     
     
         6 . An alloy according to any preceding claim, wherein Ti is present in a total amount up to 0.015 wt %.  
     
     
         7 . An alloy according to  claim 6 , wherein Ti is present in a total amount up to 0.010 wt %.  
     
     
         8 . An alloy according to any preceding claim, wherein up to 0.019 wt % Zr is present.  
     
     
         9 . An alloy according to  claim 8 , wherein up to 0.005 wt % Zr is present.  
     
     
         10 . An alloy according to any preceding claim, wherein there is no deliberate addition of Zr.  
     
     
         11 . An alloy according to any preceding claim, wherein Fe is present in an amount of about 0.20 to 0.40 wt %.  
     
     
         12 . An alloy according to any preceding claim, wherein Si is present in an amount of about 0.05 to 0.15 wt %.  
     
     
         13 . An alloy according to any preceding claim, wherein Si is present in an amount of 0.09 to 0.15 wt %.  
     
     
         14 . An alloy according to any preceding claim, wherein Zn is present in an amount of 0.05 wt %.  
     
     
         15 . An alloy according to any one of  claims 1  to  13 , wherein Zn is present in an amount of 0.01 to 0.1 wt %.  
     
     
         16 . An alloy according to  claim 15 , wherein Zn is present in an amount of from 0.015 to 0.06 wt %.  
     
     
         17 . An alloy according to  claim 16 , wherein Zn is present in an amount of from about 0.02 to about 0.05 wt %.  
     
     
         18 . An Al alloy according to  claim 1  having a composition in wt %:  
       
         
           
                 
                 
                 
               
                     
                     
                 
                     
                     
                 
                     
                   Mg 
                   0.10 
                 
                     
                   Mn 
                   0.10 
                 
                     
                   Zn 
                   0.02 to 0.05 
                 
                     
                   Fe 
                   0.30 
                 
                     
                   Si 
                   0.08 
                 
                     
                   Ti 
                   0.006 
                 
                     
                     
                 
                     
                     
                 
             
                
                
               
               
                
                
                
                
                
                
                
                
               
            
           
         
         Unavoidable impurities up to 0.05 each, 0.15 total Al balance.  
       
     
     
         19 . A lithographic sheet formed from the alloy of any preceding claim.  
     
     
         20 . A lithographic sheet according to  claim 19 , wherein Ti is present in an amount sufficient to enable the sheet to be capable of being electrograined in nitric acid.  
     
     
         21 . A DC cast ingot comprising an alloy of any one of  claims 1  to  13 .  
     
     
         22 . A method of processing an Al alloy according to any one of  claims 1  to  13 , which method comprises the steps of: casting, optional homogenising, optional hot rolling, cold rolling, optional interannealing.  
     
     
         23 . A method according to  claim 22 , wherein the casting step is carried out by DC casting.  
     
     
         24 . A method according to  claim 22  or  23 , wherein the homogenisation step is carried out by heating the cast alloy to a temperature of 550 to 610° C. for 1 to 10 hours and subsequently cooling to a hot rolling temperature of between 450 and 550° C.  
     
     
         25 . A method according to  claim 22  or  23 , wherein the homogenisation step is carried out by ramped heating of the cast alloy to a temperature of 450 to 550° C. for 1 to 16 hours and subsequently hot rolling at that temperature.  
     
     
         26 . A method according to any one of  claims 22  to  25 , which does not comprise the optional interannealing step.  
     
     
         27 . A method according to any one of  claims 22  to  26 , wherein the interannealing is batch interannealing.  
     
     
         28 . A method according to  claim 27 , wherein the interannealing is carried out at 300 to 500° C. for 1 to 5 hours.  
     
     
         29 . A method according to any one of  claims 22  to  26 , wherein the interannealing is continuous interannealing.  
     
     
         30 . A method according to  claim 29 , wherein the continuous interannealing is carried out at 450 to 600° C. for less than 10 minutes.  
     
     
         31 . A method according to any one of  claims 22  to  30 , further comprising the step of electrograining.  
     
     
         32 . A method according to  claim 31 , wherein the alloy is electrograined in hydrochloric acid.  
     
     
         33 . A method according to  claim 31 , wherein the alloy is electrograined in nitric acid.  
     
     
         34 . A method according to  claim 31 , wherein the alloy is capable of being electrograined in both hydrochloric and nitric acids.  
     
     
         35 . A method of forming a lithographic sheet comprising electrograining an aluminium metal sheet in a nitric acid electrolyte until a total charge input of above 82 kC/m 2  is applied, wherein the surface of the lithographic sheet comprises a pitted structure, and wherein the metal sheet is formed of an alloy according to any one of  claims 1  to  18 .  
     
     
         36 . A method according to  claim 35 , wherein a total charge input of about 87 kC/m 2  is applied.

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