US2004134480A1PendingUtilityA1

Convective system

33
Assignee: MICROPYRETICS HEATERS INTPriority: Jan 7, 2003Filed: Nov 10, 2003Published: Jul 15, 2004
Est. expiryJan 7, 2023(expired)· nominal 20-yr term from priority
F24H 3/0405
33
PatentIndex Score
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Cited by
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Claims

Abstract

We have discovered a simple electrical assembly of heating coils which may be arranged to produce hot air or gas up to 1500° C. This assembly is the invention claimed in this patent.

Claims

exact text as granted — not AI-modified
We claim:  
     
         1 . A novel gas heater product, with a coil in coil heater assembly, and annular space for the gas where the inner and outer coils are connected electrically and the gas flow rate varies from 1 cfm to about 1000 cfm.  
     
     
         2 . A novel gas heater product, with a coil in coil heater assembly, and annular space for the gas where the inner and outer coils are connected electrically and the wires in the inner and outer coil are wound in an opposing manner and the gas flow rate varies from 1 cfm to about 100 cfm.  
     
     
         3 . The product of  claim 1  or  claim 2  where the gap between the coils is ranges from about 5 mm to about 14 mm.  
     
     
         4 . The product of  claim 1  or  claim 2  wherein the ratio of the gap to the winding spacing ranges from about 4.5 mm to about 0.5 mm.  
     
     
         5 . The product of  claim 1  wherein the coils are wound in the same direction.  
     
     
         6 . A product of  claim 1  where the inner and outer diameter coil wires may be varied from about 0.1 mm to about 6 mm  
     
     
         7 . A product of  claim 2  where the inner and outer diameter coil wires may be varied from about 0.1 mm to about 6 mm  
     
     
         8 . The product of  claim 1  where the cross sectional area for air flow is about 15 to about 150 square mm  
     
     
         9 . The product of  claim 2  where the cross sectional area for air flow is about 15 to about 150 square mm.  
     
     
         10 . The product of  claim 1  where multiple coil and configurations are used in one housing.  
     
     
         11 . The product of  claim 2  where multiple coil and configurations are used in one housing.  
       
         
           
                 
               
                   TABLE 2 
                 
                     
                 
                     
                 
                   Typical Results of the UltraAirtorch ™ 
                 
                   UAT5 Ref: p83 (4) HIPAN Primary: 208 Volts, 
                 
                   Secondary: 40 Volts tap. Jun. 28, 2002 
                 
                 
                 
                 
                 
                 
                 
               
                     
                   Temperature, C. 
                   Flow, 
                   Secondary 
                   Primary 
                     
                 
                 
                 
                 
                 
                 
                 
                 
                 
                 
               
                   Time 
                   Set point 
                   Process 
                   SCFM 
                   Current 
                   Volts 
                   Current 
                   Volts 
                   Comments 
                 
                     
                 
                 
                 
                 
                 
                 
                 
                 
                 
                 
               
                   10:00 
                     0 
                   RT 
                   2.0 
                   0 
                   0 
                   0 
                   0 
                   Started 
                 
                   10:03 
                   1400 
                    542 
                   2.0 
                   93 
                   14 
                   16 
                 
                   10:05 
                   1400 
                   1167 
                   2.0 
                   103 
                   21 
                   18 
                 
                   10:07 
                   1400 
                   1371 
                   2.0 
                   95 
                   21 
                   18 
                 
                   10:08 
                   1400 
                   1400 
                   2.0 
                   106 
                   18 
                   15 
                 
                   10:20 
                   1400 
                   1402 
                   2.0 
                   105 
                   18 
                   18 
                 
                   10:30 
                   1400 
                   1400 
                   2.0 
                   79 
                   16 
                   14 
                 
                   10:38 
                   1400 
                   1400 
                   2.0 
                   77 
                   16 
                   13 
                 
                   10:38:50 
                   1400 
                   1400 
                   3.0 
                   86 
                   18 
                   14 
                 
                   10:48 
                   1400 
                   1400 
                   3.0 
                   86 
                   17 
                   14 
                 
                   10:58 
                   1400 
                   1400 
                   3.0 
                   81 
                   16 
                   14 
                 
                   11:08 
                   1400 
                   1400 
                   3.0 
                   81 
                   16 
                   15 
                 
                   11:08:50 
                   1400 
                   1400 
                   4.0 
                   89 
                   18 
                   16 
                   81 
                 
                   11:20 
                   1400 
                   1400 
                   4.0 
                   96 
                   19 
                   17 
                     
                   End 
                 
                     
                 
                   
                    
                   
                 
                   
                    
                   
                 
                     
                 
             
                
               
               
                
                
                
                
                
               
            
             
                
               
            
             
                
                
               
            
             
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
               
            
           
         
       
       
         
           
                 
               
                   TABLE 3 
                 
                     
                 
                     
                 
                   Typical Results of the UltraAirtorch ™ 
                 
                   UAT5 Ref: p95 (4) HIPAN Primary: 240 Volts, 
                 
                   Secondary: 40 Volts tap. Jul. 30, 2002 
                 
                 
                 
                 
                 
                 
                 
               
                     
                   Temperature, C. 
                   Flow, 
                   Secondary 
                   Primary 
                     
                 
                 
                 
                 
                 
                 
                 
                 
                 
                 
                 
               
                   Time 
                   Set point 
                   Process 
                   In-situ 
                   SCFM 
                   Current 
                   Volts 
                   Current 
                   Volts 
                   Comments 
                 
                     
                 
                 
                 
                 
                 
                 
                 
                 
                 
                 
                 
               
                   9:35 
                     0 
                   RT 
                   RT 
                   3.0 
                   0 
                   0 
                   0 
                   0 
                   Started 
                 
                   9:39 
                   1050 
                   1046 
                   621 
                   3.0 
                   89 
                   13 
                   15 
                 
                   9:42 
                   1372 
                   1334 
                   942 
                   3.0 
                   102 
                   19.6 
                   18 
                 
                   9:43 
                   1372 
                   1372 
                   1032 
                   3.0 
                   95 
                   18.5 
                   17 
                 
                   9:47 
                   1372 
                   1372 
                   1055 
                   3.0 
                   123 
                   22 
                   19 
                     
                   End 
                 
                   10:47 
                   1400 
                    392 
                   432 
                   3.0 
                   0 
                   0 
                   0 
                   0 
                   Restarted 
                 
                   10:49 
                   1400 
                   1042 
                   702 
                   3.0 
                   124 
                   19.7 
                   22 
                 
                   10:50 
                   1400 
                   1375 
                   954 
                   3.0 
                   98 
                   18.8 
                   17 
                 
                   10:51 
                   1400 
                   1397 
                   1022 
                   3.0 
                   95 
                     
                   16 
                 
                   10:52 
                   1400 
                   1400 
                   1074 
                   3.0 
                   89 
                   17 
                   16 
                 
                   11:00 
                   1400 
                   1400 
                   1165 
                   3.0 
                   81 
                     
                   15 
                 
                   11:10 
                   1500 
                   1500 
                   1279 
                   1.0 
                   70 
                     
                   12 
                 
                   11:13 
                   1500 
                   1500 
                   1301 
                   1.0 
                   67 
                   14 
                   12 
                   81 
                 
                   11:18 
                   1500 
                   1500 
                   1314 
                   1.0 
                   66 
                   12 
                   12 
                 
                   11:26 
                   1500 
                   1500 
                   1316 
                   0.5 
                   56 
                   11 
                   10 
                 
                   11:28 
                   1500 
                   1500 
                   1315 
                   1.0 
                   60 
                   12 
                   10 
                 
                   11:39 
                   1500 
                   1500 
                   1316 
                   1.0 
                   58 
                   11 
                   10 
                   88 
                 
                   11:53 
                   1500 
                   1500 
                   1322 
                   1.0 
                   57 
                   11 
                   10 
                   69 
                 
                   12:05 
                   1500 
                   1500 
                   1322 
                   1.0 
                   56 
                   11 
                   10 
                   69 
                 
                   12:55 
                   1500 
                   1500 
                   1324 
                   1.0 
                   55 
                   11 
                   10 
                 
                   1:31 
                   1500 
                   1500 
                   1324 
                   1.0 
                   55 
                   11 
                   10 
                 
                   2:05 
                   1500 
                   1500 
                   1328 
                   1.0 
                   55 
                   11 
                   10 
                 
                   3:30 
                   1500 
                   1500 
                   1332 
                   1.0 
                   55 
                   11 
                   10 
                 
                   5:00 
                   1500 
                   1500 
                   1332 
                   1.0 
                   55 
                   11 
                   10 
                   70 
                   End

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