US2004249172A1PendingUtilityA1

Process for the preparationof prostaglandins and analogues thereof

41
Priority: May 24, 2001Filed: May 24, 2002Published: Dec 9, 2004
Est. expiryMay 24, 2021(expired)· nominal 20-yr term from priority
C07F 7/1892C07D 307/935C07C 405/00C08F 295/00C07F 7/1804
41
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Claims

Abstract

Disclosed are processes for the synthesis and purification of prostaglandins and analogues thereof, especially analogues of PGF 2α .

Claims

exact text as granted — not AI-modified
1 - 101  (canceled)  
     
     
         102 . A process for the synthesis of a compound of Formula (I-A) or (I-B):  
       
         
           
           
               
               
           
         
         comprising the steps of:  
         (1) subjecting a compound of Formula (X):  
         
           
             
             
                 
                 
             
           
         
         wherein 
 A represents C 6  to C 10  aryl which may be unsubstituted or substituted with one to three substituents independently selected from the group consisting of (i) halo, (ii) C 1  to C 6  alkyl and (iii) unsubstituted C 6  to C 10  aryl,  
 
         comprising subjecting a compound of Formula (X):  
         
           
             
             
                 
                 
             
           
         
         to an oxidation reaction in the presence of a catalytic amount of a stable organic nitroxyl radical,  
         (2) subjecting a compound of Formula (IX) as defined above to reaction with a compound having the formula:  
         
           
             
             
                 
                 
             
           
         
         wherein B represents a substituent selected from the group consisting of:  
         (i) C 1  to C 6  alkyl, (ii) C 7  to C 16  aralkyl, wherein the aryl group may be unsubstituted or substituted with one to three substituents independently selected from the group consisting of C 1  to C 6  alkyl, halo and CF 3  and (iii) —(CH 2 ) n OR a , wherein n represents 1, 2 or 3 and R a  represents a C 6  to C 10  aryl group which may be unsubstituted or substituted with one to three substituents independently selected from the group consisting of C 1  to C 6  alkyl, halo or CF 3 , and  
         each R′″ is the same or different and each represents a C 1  to C 6  alkyl group,  
         the process being carried out in the presence of lithium chloride and an organic base to form the compound of Formula (VIII):  
         
           
             
             
                 
                 
             
           
         
         (3) reducing the side chain oxo group of the compound of Formula (VIII) with a reducing agent to form a compound of Formula (VII):  
         
           
             
             
                 
                 
             
           
         
         (4) deprotecting the hydroxyl group of the compound of Formula (VII) to form the corresponding hydroxy-substituted compound of Formula (VI):  
         
           
             
             
                 
                 
             
           
         
         (5) when the dashed line in the compound of Formula (I-A) or (I-B) is absent: hydrogenating the double bond of a compound of Formula (VI), to form a compound of Formula (VI-A):  
         
           
             
             
                 
                 
             
           
         
         (6) subjecting the compound of Formula (VI) or (VI-A) to reaction with a silylating agent of formula  
         
           
             
             
                 
                 
             
           
         
         wherein R x , R y  and R z  are the same or different and each independently represents C 1  to C 6  alkyl, C 6  to C 10  aryl or C 7  to C 16  aralkyl, to form a compound of Formula (V):  
         
           
             
             
                 
                 
             
           
         
         wherein R′ represents:  
         
           
             
             
                 
                 
             
           
         
         (7) reducing the lactone oxo group of the compound of Formula (V) to form a compound of Formula (IV):  
         
           
             
             
                 
                 
             
           
         
         (8) subjecting the compound of Formula (IV) to a Wittig reaction with an ylide, the ylide being formed from the reaction of a compound of formula:  
         
           
             
               
                 
                   HO 
                   2 
                 
                  
                 
                   
                     C 
                      
                     
                       ( 
                       
                         CH 
                         2 
                       
                       ) 
                     
                   
                   4 
                 
                  
                 
                   
                     
                       P 
                       ⊕ 
                     
                      
                     
                       ( 
                       
                         R 
                         W 
                       
                       ) 
                     
                   
                   3 
                 
                  
                 
                   X 
                   ⊖ 
                 
               
             
             
             
                 
             
           
         
         HO 2 C(CH 2 ) 4 P(R w ) 3 X  
         with a strong base, wherein R w  represents C 1  to C 6  alkyl or C 6  to C 10  aryl and X represents F, Cl, Br or I,  
         to form a compound of Formula (IIIa) or (IIIb) or a mixture thereof:  
         
           
             
             
                 
                 
             
           
         
         (9) for compounds of Formula (I-B): subjecting a compound of Formula (IIIa) or Formula (IIb) or a mixture thereof, to reaction with an alkyl halide of formula R″-Hal, wherein R″ represents a C 1  to C 6  alkyl group or a C 3  to C 8  cycloalkyl group, and “Hal” represents chloro, bromo or iodo, in the presence of DBU [1,8-diaza-bicyclo(5.4.0)undec-7-ene], to form a compound of Formula (IIa) or (IIb):  
         
           
             
             
                 
                 
             
           
         
         or a mixture thereof; and  
         (10) removing the protecting groups from: (a) the compound of Formula (IIIa) or (IIIb) or a mixture thereof to form the compound of Formula (I-A), or (b) a compound of Formula (IIa) or (IIb) or a mixture thereof to form the compound of Formula (I-B).  
       
     
     
         103 . A process according to  claim 102  for the synthesis of a compound of Formula (I-B) wherein the dashed line is absent, the process comprising carrying out steps (1) and (2) as defined in claim  1 , carrying out the following steps (3′), (4′) and (5′): 
 (3′) subjecting the double bond of the compound of Formula (VIII) to a hydrogenation reaction to form a compound of Formula (XIII):  
                     
 (4′) reducing the side chain oxo group of the compound of Formula (XIII) to form a compound of Formula (XIV):  
                     
 (5′) deprotecting the hydroxyl group of the compound Formula (XIV) to form a compound of Formula (VI-A):  
                     
 subjecting the above compound of Formula (VI) to reaction steps (6), (7), (8), (9) and (10) as defined in  claim 102 .  
 
     
     
         104 . A process according to  claim 102  for the synthesis of a compound of Formula (I-A) or (I-B) the process comprising producing a compound of Formula (IIIa) or Formula (IIIb) or a mixture thereof according to claim  1 :  
       
         
           
           
               
               
           
         
         and further carrying out the steps of:  
         (9a) subjecting the compound of Formula (IIIa) or (IIIb) or a mixture thereof, to reaction with at least one molar equivalent of silylating agent to form a compound of Formula (XI):  
         
           
             
             
                 
                 
             
           
         
         (10a) for compounds of Formula (I-B): subjecting the compound of Formula (XI) to a transesterification reaction with an alcohol having the formula R″—OH, wherein R″ represents C] to C 6  alkyl or C 3  to C 8  cycloalkyl optionally in the presence of a weak acid catalyst to form the compound of Formula (XII):  
         
           
             
             
                 
                 
             
           
         
         (11a) removing the protecting groups R′ from either (a) the compound of Formula (XI) to form the compound (I-A) or (b) the compound of Formula (XII) to form the compound (I-B).  
       
     
     
         105 . A process according to  claim 102  for the production of a compound of Formula (I-B) comprising carrying out steps (1) to (9) as defined in claim  1  to form a compound of formula (IIa) or (IIb) or a mixture thereof:  
       
         
           
           
               
               
           
         
         and further carrying out the steps of:  
         (10b) subjecting the compound of Formula (IIa) or (IIb) of a mixture thereof to reaction with at least one molar equivalent of silylating agent to form a compound of Formula (XII):  
         
           
             
             
                 
                 
             
           
         
         (11b) removing the protecting groups R′.  
       
     
     
         106 . A process according to  claim 103  for the synthesis of a compound of Formula (I-A) or (I-B) the process comprising producing a compound of Formula (IIIa) or Formula (IIIb) or a mixture thereof according to claim  2 :  
       
         
           
           
               
               
           
         
         and further carrying out the steps of:  
         (9a) subjecting the compound of Formula (IIIa) or (IIIb) or a mixture thereof, to reaction with at least one molar equivalent of silylating agent to form a compound of Formula (XI):  
         
           
             
             
                 
                 
             
           
         
         (10a) for compounds of Formula (I-B): subjecting the compound of Formula (XI) to a transesterification reaction with an alcohol having the formula R″—OH, wherein R″ represents C 1  to C 6  alkyl or C 3  to C 8  cycloalkyl optionally in the presence of a weak acid catalyst to form the compound of Formula (XII):  
         
           
             
             
                 
                 
             
           
         
         and  
         (11a) removing the protecting groups R′ from either (a) the compound of Formula (XI) to form the compound (I-A) or (b) the compound of Formula (XII) to form the compound (I-B).  
       
     
     
         107 . A process according to  claim 103  for the production of a compound of Formula (I-B) comprising carrying out steps (1) to (9) as defined in claim  2  to form a compound of formula (IIa) or (IIb) or a mixture thereof:  
       
         
           
           
               
               
           
         
         and further carrying out the steps of:  
         (10b) subjecting the compound of Formula (IIa) or (IIb) of a mixture thereof to reaction with at least one molar equivalent of silylating agent to form a compound of Formula (XII):  
         
           
             
             
                 
                 
             
           
         
         and  
         (11b) removing the protecting groups R′.  
       
     
     
         108 . A process for the production of a compound of Formula (IX):  
       
         
           
           
               
               
           
         
         wherein  
         A represents C 6  to C 10  aryl which may be unsubstituted or substituted with one to three substituents independently selected from the group consisting of (i) halo, (ii) C 1  to C 6  alkyl and (iii) unsubstituted C 6  to C 10  aryl,  
         comprising subjecting a compound of Formula (X):  
         
           
             
             
                 
                 
             
           
         
         to an oxidation reaction in the presence of a catalytic amount of a stable organic nitroxyl radical.  
       
     
     
         109 . A process for the preparation of a compound of Formula (XI):  
       
         
           
           
               
               
           
         
         wherein the groups R′ are the same and each represents the substituent:  
         
           
             
             
                 
                 
             
           
         
         wherein R x , R y  and R z  are the same or different and each independently represents C 1  to C 6  alkyl, C 6  to C 10  aryl or C 7  to C 16  aralkyl;  
         the process comprising reacting a compound of Formula (IIIa) or Formula (IIIb), or a mixture thereof, to reaction with at least a molar equivalent of silylating agent having the formula:  
         
           
             
             
                 
                 
             
           
         
         wherein R x , R y  and R z  are as defined above and X represents F, Cl, Br or I.  
       
     
     
         110 . A process for the production of a compound of Formula (XII):  
       
         
           
           
               
               
           
         
         wherein  
         each R′ is preferably the same and each represents the substituent:  
         
           
             
             
                 
                 
             
           
         
         wherein  
         R x , R y  and R z  are the same or different and each independently represents C 1  to C 6  alkyl, C 6  to C 10  aryl or C 7  to C 16  aralkyl; and  
         R″ represents C 1  to C 6  alkyl or C 3  to C 8  cycloalkyl  
         the process comprising subjecting a compound of Formula (IIa) or Formula (IIb), or a mixture thereof, to reaction with at least one molar equivalent of silylating agent having the formula:  
         
           
             
             
                 
                 
             
           
         
         wherein R x , R y  and R z  are as defined above and the group X represents F, Cl, Br or I.  
       
     
     
         111 . A process for the preparation of a compound of Formula (XII):  
       
         
           
           
               
               
           
         
         wherein:  
         each R′ is preferably the same and each represents the substituent:  
         
           
             
             
                 
                 
             
           
         
         wherein R x , R y  and R z  are the same or different and each independently represents C 1  to C 6  alkyl, C 6  to C 10  aryl or C 7  to C 16  aralkyl; and  
         R″ represents C 1  to C 6  alkyl or C 3  to C 8  cycloalkyl;  
         the process comprising subjecting a compound of Formula (XI):  
         
           
             
             
                 
                 
             
           
         
         wherein the groups R′ are preferably the same and each represents the substituent:  
         
           
             
             
                 
                 
             
           
         
         wherein R x , R y  and R z  are the same or different and each independently represents C 1  to C 6  alkyl, C 6  to C 10  aryl or C 7  to C 16  aralkyl;  
         to a transesterification reaction with an alcohol having the formula R″—OH, wherein R″ represents C 1  to C 6  alkyl or C 3  to C 8  cycloalkyl.  
       
     
     
         112 . A process for the production of a compound of Formula (I-A):  
       
         
           
           
               
               
           
         
         wherein  
         B represents a substituent selected from the group consisting of:  
         (i) C 1  to C 6  alkyl, (ii) C 7  to C 16  aralkyl, wherein the aryl group may be unsubstituted or substituted with one to three substituents independently selected from the group consisting of C 1  to C 6  alkyl, halo and CF 3  and (iii) (CH 2 ) n OR a , wherein n represents 1, 2 or 3 and R a  represents a C 6  to C 10  aryl group which may be unsubstituted or substituted with one to three substituents independently selected from the group consisting of C 1  to C 6  alkyl, halo or CF 3 ;  
         the process comprising removing the silyl protecting groups, R′, from a compound selected from the group consisting of  
         (i) a compound of Formula (IIIa), Formula (IIIb) or a mixture thereof:  
         
           
             
             
                 
                 
             
           
         
         (ii) a compound of Formula (XI):  
         
           
             
             
                 
                 
             
           
         
         wherein B and R′ are as defined in any preceding claim.  
       
     
     
         113 . A process for the production of a compound of Formula (I-B):  
       
         
           
           
               
               
           
         
         wherein  
         B represents a substituent selected from the group consisting of:  
         (i) C 1  to C 6  alkyl, (ii) C 7  to C 16  aralkyl, wherein the aryl group may be unsubstituted or substituted with one to three substituents independently selected from the group consisting of C 1  to C 6  alkyl, halo and CF 3  and (iii) —(CH 2 ) n OR a , wherein n represents 1, 2 or 3 and R a  represents a C 6  to C 10  aryl group which may be unsubstituted or substituted with one to three substituents independently selected from the group consisting of C 1  to C 6  alkyl, halo or CF 3 ; and  
         R″ represents, C 1  to C 6  alkyl or C 3  to C 8  cycloalkyl;  
         the process comprising removing the silyl protecting groups R′ from a compound of Formula (XII):  
         
           
             
             
                 
                 
             
           
         
         wherein B and R″ are as defined as above.  
       
     
     
         114 . A process according to  claim 102  wherein the oxidation reaction is carried out by electrooxidation.  
     
     
         115 . A process according to  claim 102  wherein the oxidation reaction is carried out in the presence of at least one mole of co-oxidant selected from the group consisting of m-chloroperbenzoic acid, high valent metal salts, sodium bromite, sodium or calcium hypochlorite, N-chloro-succinimide or hypervalent iodine compounds such as [bis(acetoxy)iodo]benzene.  
     
     
         116 . A process according to  claim 102  wherein the nitroxyl radical is a completely α-substituted piperidin-1-oxy radical, such as TEMPO free radical.  
     
     
         117 . A process according to  claim 102  wherein the reducing agent for reducing the side chain oxo group is selected from the group consisting of borane-dimethylsulfide complex, lithium tri-sec-butylborohydride and sodium borohydride.  
     
     
         118 . A process according to  claim 102  wherein the reduction of the side chain oxo group is carried out in the presence of a chiral oxazaborolidine catalyst (Corey catalyst) to form a single enantiomer of the compound of Formula (VII).  
     
     
         119 . A process according to  claim 102  wherein the reduction of the side chain oxo group is carried out in the presence of oxa(R)-tetrahydro-1-methyl-3,3-diphenyl-1H, 3H-pyrrole-[1,2-c][1,3,2]-oxazaborole.  
     
     
         120 . A process according to  claim 102  wherein the hydroxyl deprotection step to produce the compound of formula (VI) is carried out in the presence of a base selected from the group consisting of K 2 CO 3 , Na 2 CO 3  and Li 2 CO 3 .  
     
     
         121 . A process according to  claim 102  wherein hydrogenation reaction is carried out by catalytic hydrogenation in the presence of a catalyst comprising palladium, platinum or rhodium optionally in the presence of sodium nitrite.  
     
     
         122 . A process according to  claim 102  wherein the silylating agent is selected from the group consisting of trimethylsilyl chloride, triethylsilyl chloride and tert-butyldimethylsilyl chloride.  
     
     
         123 . A process according to  claim 102  wherein the reducing agent in step (7) is di-iso-butylaluminium hydride.  
     
     
         124 . A process according to  claim 102  wherein the removal of the protecting group R′ is carried out using a weak acid selected from the group consisting of acetic acid, citric acid or pyridinium p-toluene sulfonate.  
     
     
         125 . A process according to  claim 102  wherein A represents phenyl.  
     
     
         126 . A process according to  claim 102  wherein R w  represents phenyl and X represents Br.  
     
     
         127 . A process according to  claim 102  wherein the group R″ represents isopropyl.  
     
     
         128 . A process according to  claim 102  wherein B is selected from the group consisting of (i) C 1  to C 6  alkyl, (ii) C 7  to C 16  aralkyl wherein the aryl group is unsubstituted and (iii) —(CH 2 ) n OR a , wherein n represents 1, 2 or 3 and R a  represents a C 6  to C 10  aryl group which is substituted with a substituent selected from halo or CF 3 .  
     
     
         129 . A process according to  claim 102  wherein B represents a substituent selected from the group consisting of:  
       
         
           
           
               
               
           
         
       
     
     
         130 . A process according to  claim 102  wherein the wavy line in side chain of compounds of any of Formulae (VII), (VI), (VI-A), (V), (IV), (IIIa), (IIIb), (IIa), (IIb), (XI), (XII) or (XIV) represents a single enantiomer.  
     
     
         131 . A process according to  claim 102  for the synthesis of a compound selected from the group consisting of:  
       
         
           
           
               
               
           
         
       
     
     
         132 . A compound of Formula (XIII):  
       
         
           
           
               
               
           
         
         wherein A represents unsubstituted C 6  to C 10  aryl, and  
         B represents a substituent selected from the group consisting of:  
         (i) C 1  to C 6  alkyl, (ii) C 7  to C 16  aralkyl, wherein the aryl group may be unsubstituted or substituted with one to three substituents independently selected from the group consisting of C 1  to C 6  alkyl, halo and CF 3  and (iii) (CH 2 ) n OR a , wherein n represents 1, 2 or 3 and R a  represents a C 6  to C 10  aryl group which may be unsubstituted or substituted with one to three substituents independently selected from the group consisting of C 1  to C 6  alkyl, halo or CF 3 .  
       
     
     
         133 . A compound of Formula (XIV):  
       
         
           
           
               
               
           
         
         or a single enantiomer thereof, wherein  
         A represents unsubstituted C 6  to C 10  aryl and  
         B represents a substituent selected from the group consisting of:  
         (i) C 1  to C 6  alkyl, (ii) C 7  to C 16  aralkyl, wherein the aryl group may be unsubstituted or substituted with one to three substituents independently selected from the group consisting of C 1  to C 6  alkyl, halo and CF 3  and (iii) —(CH 2 ) n OR a , wherein n represents 1, 2 or 3 and R a  represents a C 6  to C 10  aryl group which may be unsubstituted or substituted with one to three substituents independently selected from the group consisting of C 1  to C 6  alkyl, halo or CF 3 .  
       
     
     
         134 . A process for the purification of latanoprost by HPLC comprising the use as an eluent, of a mixture comprising one or more hydrocarbons, one or more alcohols and, optionally, acetonitrile.  
     
     
         135 . A process according to  claim 134  wherein the eluent comprises at least one hydrocarbon, at least one alcohol and acetonitrile.  
     
     
         136 . A process according to  claim 134  wherein the eluent comprises a hydrocarbon or a mixture of hydrocarbons in an amount range of 80-99 volume percent and an alcohol or a mixture of alcohols in an amount range of 1-20 volume percent.  
     
     
         137 . A process according to  claim 134  wherein the eluent comprises a hydrocarbon or a mixture of hydrocarbons in an amount range of 88-98 volume percent and an alcohol or a mixture of alcohols in an amount range of 2-12 volume percent.  
     
     
         138 . A process according to  claim 134  wherein the eluent comprises a hydrocarbon or a mixture of hydrocarbons in an amount range of 85-99 volume percent, an alcohol or a mixture of alcohols in an amount of 0.5-10 volume percent and acetonitrile in an amount of 0.5-5 volume percent.  
     
     
         139 . A process according to  claim 134  wherein the hydrocarbon is hexane or heptane.  
     
     
         140 . A process according to  claim 134  wherein the alcohol component comprises at least one C 1  to C 8  straight chain, branched or cyclic alkanol.  
     
     
         141 . A process according to  claim 134  wherein the alcohol comprises propan-2-ol.  
     
     
         142 . Latanoprost substantially free of the 15(S)-cis isomer, the 15(S)-trans isomer and the 15(R)-trans isomer.  
     
     
         143 . Latanoprost according to  claim 142  containing less than 0.3% in total of any combination of: 15(S)-cis isomer, 15(S)-trans isomer and 15(R)-trans isomer.  
     
     
         144 . Latanoprost according to  claim 142  containing less than 0.1% each of 15(S)-cis isomer, 15(S)-trans isomer and 15(R)-trans isomer.  
     
     
         145 . Latanoprost having a purity of greater than 98%.  
     
     
         146 . Latanoprost according to  claim 145  having a purity of greater than 99%.  
     
     
         147 . Latanoprost according to  claim 145  having a purity of greater than 99.5%.  
     
     
         148 . Latanoprost according to  claim 145  having a purity of greater than 99.8%.

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