Spooling device

Abstract

A system for winding a cross-wound bobbin has a rotatably supported tube holder that is intended to receive a tube. The yarn guide element that serves the purpose of shogging the yarn moves in the direction parallel to the axis of rotation of the tube and is made to execute the oscillating reciprocating motion with the aid of a work cylinder. The work cylinder has the advantage that for braking the kinetic energy at the turning point of the yarn guide element, no additional external energy must be applied. It suffices for the applicable cylindrical chamber to be blocked off. Moreover, the gas compressed in the process can be used to accelerate the piston in the opposite direction. The stored braking energy also can be used simultaneously as acceleration energy. Since in the creation of a cross-wound bobbin many thousand such changes of direction occur, the energy savings are substantial.

1 . A system for winding cross-wound bobbins ( 1 ) with cross windings ( 14 ) having two face ends ( 15 ), comprising 
 a tube holder ( 2 ) rotatably supported for movement about an axis of rotation ( 3 ), a cross-wound bobbin tube ( 13 ) adapted for removable positioning onto said tube holder ( 2 ) for rotation with the tube holder;    a drive mechanism ( 4 ) for rotating the tube ( 13 ) in order to wind up a yarn ( 59 ) onto the tube ( 13 );    a yarn guide element ( 5 ) mounted for movement back and forth in a longitudinal direction of the cross winding ( 14 ) and tube ( 3 ) in order to shog the yarn ( 59 ) during the winding process so as to form a cross winding ( 14 );    a work cylinder ( 6 ) having a cylindrical space ( 22 ) with a piston ( 23 ) that divides the cylindrical space into first and second cylindrical chambers ( 24 ,  25 ), said piston ( 23 ) being coupled to the yarn guide element ( 5 ) for moving the yarn guide element ( 5 ) back and forth;    a controllable fluid supply device ( 7 ) which selectively communicates with the chambers ( 24 ,  25 ) in order to either supply fluid under pressure to at least one of the cylindrical chambers ( 24 ,  25 ) or to vent at least one of the cylindrical chambers such that the piston ( 23 ) is moved with the requisite longitudinal motions; and    a control unit ( 8 ) for controlling the fluid supply device ( 7 ) such that the piston ( 23 ) is moved with the requisite motion in the rotating tube ( 13 ) or cross winding ( 14 ).    
   
   
       2 . The system of  claim 1  in which said tube ( 13 ) has a cylinder shape.  
   
   
       3 . The system of  claim 1  in which said drive mechanism ( 14 ) includes a rotatable drive roller ( 65 ) held in frictional engagement with an outer circumference of a cross winding ( 14 ) formed on the tube ( 3 ), and a motor for driving the drive roller.  
   
   
       4 . The system of  claim 3  in which said motor ( 4 ) is operable at a constant rpm.  
   
   
       5 . The system of  claim 1  in which said drive mechanism ( 4 ) includes an adjustable-speed electric motor ( 4 ) coupled for directly driving the tube holder ( 13 ).  
   
   
       6 . The system of  claim 5  in the said control unit ( 8 ) controls operation of the motor ( 4 ) such that the circumferential speed of a particular cross winding ( 14 ) formed on the tube ( 13 ) is substantially independent of the winding diameter.  
   
   
       7 . The system of  claim 1  in which said drive motor ( 4 ) is a frequency-regulated alternating current motor.  
   
   
       8 . The system of  claim 1  in which said drive motor ( 4 ) is a stepping motor.  
   
   
       9 . The system of  claim 1  in which said work cylinder ( 6 ) has a piston rod ( 66 ), and said yarn guide ( 5 ) is secured to a free end of the piston rod ( 66 ).  
   
   
       10 . The system of  claim 1  in which said work cylinder ( 6 ) has a piston without a piston rod.  
   
   
       11 . The system of  claim 10  in which said yarn guide element ( 5 ) is mechanically coupled directly to said piston ( 23 ).  
   
   
       12 . The system of  claim 10  in which said yarn guide element is magnetically coupled to said piston ( 23 ).  
   
   
       13 . The system of  claim 10  in which said yarn guide element ( 5 ) is coupled to said piston ( 23 ) by a cable ( 68 ).  
   
   
       14 . The system of  claim 10  in which said yarn guide element ( 5 ) is coupled to said piston ( 23 ) by a band ( 75 ).  
   
   
       15 . The system of  claim 1  in which said fluid supply device ( 7 ) includes at least one multi-position valve ( 36 ,  37 ) operatively coupled to each cylinder chamber ( 24 ,  25 ), said multi-position valves ( 36 ,  37 ) each including one connection communicating with a respective cylindrical chamber ( 24 ,  25 ), one connection ( 43 ,  44 ) communicating with a fluid pressure source, and one venting connection ( 41 ,  42 ).  
   
   
       16 . The system of  claim 15  in which each said multiposition valves ( 35 ,  36 ) is an electrically controlled multiposition valve.  
   
   
       17 . The system of  claim 15  including at least one sensor ( 9 ,  10 ) electrically coupled to the control unit and operable for detecting at least one position of the yarn guide elements.  
   
   
       18 . The system of  claim 15  in which said sensor ( 9 ,  10 ) is a speed sensor.  
   
   
       19 . The system of  claim 15  including at least two sensors ( 9 ,  10 ) located within the course of movement of face ends of a cross winding ( 14 ) formed on the tube.  
   
   
       20 . The system of  claim 17  in which said sensor ( 9 ,  10 ) operatively operates with the piston ( 23 ) of the work cylinder ( 6 ).  
   
   
       21 . The system of  claim 1  including a sensor for detecting the diameter of the cross winding ( 14 ) at at least one point.  
   
   
       22 . The system of  claim 15  in which the control unit ( 8 ) is operable for controlling the work cylinder ( 6 ) to prevent ribbon windings and/or a high edge buildup at the face ends of the cross-wound winding.