US2005096242A1PendingUtilityA1
Method for laundering fabric with a non-aqueous working fluid using a select rinse fluid
Priority: Oct 31, 2003Filed: Oct 1, 2004Published: May 5, 2005
Est. expiryOct 31, 2023(expired)· nominal 20-yr term from priority
D06F 43/08D06F 43/007D06F 43/00D06F 43/085
48
PatentIndex Score
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Claims
Abstract
Methods of laundering fabric having the steps of applying a non-aqueous working fluid to fabric, removing a portion of the non-aqueous working fluid from the fabric, and then applying a select rinse fluid to the fabric. The method may be performed in a batch-type laundry apparatus and may include the steps of recovering and storing for reuse the non-aqueous working fluid and the select rinse fluid.
Claims
exact text as granted — not AI-modified1 . A method for laundering fabrics comprising the steps of:
(a) Contacting the fabrics with a non-aqueous working fluid whereby the soils are removed and the fabrics are cleaned; (b) Contacting the fabrics with a select rinse fluid selected at pressures lower than 100 psi wherein the select rinse fluid has a lower affinity for the fabrics to be cleaned than the working fluid.
2 . The method of claim 1 wherein at least one washing additive is added to the non-aqueous working fluid to promote soil removal and fabric cleaning.
3 . The method of claim 2 wherein the at least one washing additive is selected from the group including but not limited to: builders, surfactants, enzymes, bleach activators, bleach catalysts, bleach boosters, bleaches, alkalinity sources, antibacterial agents, colorants, perfumes, pro-perfumes, finishing aids, lime soap dispersants, composition malodor control agents, odor neutralizers, polymeric dye transfer inhibiting agents, crystal growth inhibitors, photobleaches, heavy metal ion sequestrants, anti-tarnishing agents, anti-microbial agents, anti-oxidants, linkers, anti-redeposition agents, electrolytes, pH modifiers, thickeners, abrasives, divalent or trivalent ions, metal ion salts, enzyme stabilizers, corrosion inhibitors, diamines or polyamines and/or their alkoxylates, suds stabilizing polymers, solvents, process aids, fabric softening agents, optical brighteners, hydrotropes, suds or foam suppressors, suds or foam boosters, fabric softeners, anti-static agents, dye fixatives, dye abrasion inhibitors, anti-crocking agents, wrinkle reduction agents, wrinkle resistance agents, soil release polymers, soil repellency agents, sunscreen agents, anti-fade agents, water and mixtures thereof.
4 . The method of claim 1 wherein the working fluid is further selected from the group including but not limited to: terpenes, halohydrocarbons, glycol ethers, polyols, ethers, esters of glycol ethers, esters of fatty acids and other long chain carboxylic acids, fatty alcohols and other long chain alcohols, short-chain alcohols, polar aprotic solvents, siloxanes, hydrofluoroethers, dibasic esters, aliphatic hydrocarbons and/or combinations thereof.
5 . The method of claim 4 wherein the non-aqueous working fluid is further characterized by the following properties:
(a) Surface tension less than 35 dynes/cm; and (b) A flash point greater than 140° F.
6 . The method of claim 4 wherein the working fluid is further selected from the group including but not limited to: decamethylcyclopentasiloxane, dodecamethylpentasiloxane, octamethylcyclotetrasiloxane, decamethyltetrasiloxane, dipropylene glycol n-butyl ether (DPnB), dipropylene glycol n-propyl ether (DPnP), dipropylene glycol tertiary-butyl ether (DPtB), propylene glycol n-butyl ether (PnB), propylene glycol n-propyl ether (PnP), tripropylene methyl ether (TPM) and/or combinations thereof.
7 . The method of claim 1 wherein the select rinse fluid is miscible with the working fluid and has Hanson Solubility parameters (expressed in joules/cm 3 ) with one of the following criteria:
(a) A polarity greater than 3 and hydrogen bonding less than 9; (b) Hydrogen bonding less than 13 and dispersion from about 14 to about 17; or (c) Hydrogen bonding from 13 to about 19 and dispersion from 14 to 22.
8 . The method of claim 1 wherein the select rinse fluid is non-flammable.
9 . The method of claim 7 wherein the select rinse fluid is further selected to have the following properties:
(a) a viscosity less than the viscosity of the working fluid; and (b) a vapor pressure greater than 5 mm Hg at standard conditions.
10 . The method of claim 7 wherein the select rinse fluid is further selected from the group including but not limited to perfluorinated hydrocarbons, decafluoropentane, hydrofluoroethers, methoxynonafluorobutane, ethoxynonafluorobutane and mixtures thereof.
11 . The method of claim 1 wherein contacting the fabric with a non-aqueous working fluid comprises adding mechanical energy to provide relative movement between the working fluid and fabric.
12 . The method of claim 11 wherein the mechanical energy is added for a time sufficient to remove the soil from the fabric.
13 . The method of claim 12 wherein the mechanical energy is added for at least 5 minutes.
14 . The method of claim 13 wherein the mechanical energy can be added continuously or intermittently.
15 . The method of claim 1 wherein prior to contacting the fabric with a select rinse fluid, a significant amount of working fluid is separated from the fabric via a mechanical means.
16 . The method of claim 15 wherein the mechanical means to remove the working fluid from the fabric comprises a centrifugal force of at least 5 G.
17 . The method of claim 1 wherein contacting the fabric with a select rinse fluid occurs while mechanical energy is being added to provide relative movement between the select rinse fluid, remaining working fluid and fabric.
18 . The method of claim 1 wherein less than 20 liters of select rinse fluid is added per kilogram of fabric.
19 . The method of claim 17 wherein the centrifugal force results in a spin velocity sufficient to move the fabric toward the surface of the container.
20 . The method of claim 19 wherein at least 1 G of centrifugal force is added to provide relative movement between the remaining fluids and the fabric.
21 . The method of claim 20 wherein during the fabric moving toward the drum surface less than 10 liters of select rinse fluid per kilogram of fabric is needed for the system.
22 . A method for non-aqueous laundering comprising the steps of:
(a) contacting the fabrics with a wash liquor comprising a non-aqueous working fluid and at least one washing additive wherein the working fluid has a surface tension less than 35 dynes/cm or a flash point greater than 140° F.; and (b) contacting the fabrics with a select rinse fluid at pressures less than 100 psi wherein the select rinse fluid is miscible with the working fluid and has Hansen Solubility parameters (joules/cm 3 ) meeting one of the following criteria:
1. a polarity greater than 3 and hydrogen bonding less than 9;
2. a hydrogen bonding factor less than 13 and dispersion from 14 to 17; or
3. Hydrogen bonding from 13 to 19 and dispersion from 14 to 22.
23 . The method of claim 22 wherein the at least one washing additive is selected from the group including but not limited to: builders, surfactants, enzymes, bleach activators, bleach catalysts, bleach boosters, bleaches, alkalinity sources, antibacterial agents, colorants, perfumes, pro-perfumes, finishing aids, lime soap dispersants, composition malodor control agents, odor neutralizers, polymeric dye transfer inhibiting agents, crystal growth inhibitors, photobleaches, heavy metal ion sequestrants, anti-tarnishing agents, anti-microbial agents, anti-oxidants, linkers, anti-redeposition agents, electrolytes, pH modifiers, thickeners, abrasives, divalent or trivalent ions, metal ion salts, enzyme stabilizers, corrosion inhibitors, diamines or polyamines and/or their alkoxylates, suds stabilizing polymers, solvents, process aids, fabric softening agents, optical brighteners, hydrotropes, suds or foam suppressors, suds or foam boosters, fabric softeners, anti-static agents, dye fixatives, dye abrasion inhibitors, anti-crocking agents, wrinkle reduction agents, wrinkle resistance agents, soil release polymers, soil repellency agents, sunscreen agents, anti-fade agents, water and mixtures thereof.
24 . The method of claim 22 wherein the non-aqueous working fluid is further selected from the group including but not limited to: terpenes, halohydrocarbons, glycol ethers, polyols, ethers, esters of glycol ethers, esters of fatty acids and other long chain carboxylic acids, fatty alcohols and other long chain alcohols, short-chain alcohols, polar aprotic solvents, siloxanes, hydrofluoroethers, dibasic esters, aliphatic hydrocarbons and/or combinations thereof.
25 . The method of claim 24 wherein the non-aqueous working fluid is further selected from the group including but not limited to: decamethylcyclopentasiloxane, dodecamethylpentasiloxane, octamethylcyclotetrasiloxane, decamethyltetrasiloxane, dipropylene glycol n-butyl ether (DPnB), dipropylene glycol n-propyl ether (DPnP), dipropylene glycol tertiary-butyl ether (DPtB), propylene glycol n-butyl ether (PnB), propylene glycol n-propyl ether (PnP), tripropylene methyl ether (TPM) and/or combinations thereof.
26 . The method of claim 22 wherein the select rinse fluid is further selected from the group including but not limited to: perfluorinated hydrocarbons, decafluoropentane, hydrofluoroethers, methoxynonafluorobutane, ethoxynonafluorobutane and mixtures thereof.
27 . The method of claim 22 wherein contacting the fabric with a non-aqueous working fluid involves the addition of mechanical energy to provide relative movement between the fabric and working fluid.
28 . The method of claim 27 wherein the mechanical energy is added for a time sufficient to remove the soil from the fabric.
29 . The method of claim 27 wherein the mechanical energy is added by tumbling, agitating, nutating or impelling the fabrics within the drum, counter-rotating the drum, liquid jetting the working fluid or another substance to rotate the fabric or any combinations thereof.
30 . The method of claim 22 wherein after contacting the fabric with working fluid, a significant amount of working fluid is removed from the fabric.
31 . The method of claim 30 wherein removing working fluid from the fabric comprises a centrifugal force on the fabric of at least 5 G.
32 . The method of claim 22 wherein contacting the fabric with a select rinse fluid comprises a non-immersive addition step.
33 . The method of claim 27 wherein contacting the fabric with a select rinse fluid comprises the addition of less than 20 liters of select rinse fluid per kilogram of fabric.
34 . The method of claim 33 wherein while contacting the fabric with a select rinse fluid, mechanical energy is added to the system to provide relative movement between the fabric and the select rinse fluid.
35 . The method of claim 34 wherein the mechanical energy is added for a time sufficient to reduce the concentration of working fluid remaining in the fabric to preferably less than 45% by weight of the fabric, more preferably less than 25% and most preferably less than 15%.
36 . The method of claim 35 wherein the mechanical energy is added for at least 2 minutes.
37 . The method of claim 36 wherein the mechanical energy can be added continuously or intermittently.
38 . The method of claim 22 wherein after contacting the fabric with a select rinse fluid, a significant amount of select rinse fluid and remaining working fluid are removed from the fabric.
39 . The method of claim 38 wherein upon removal of the select rinse fluid and remaining working fluid, the mixture is re-circulated back to the fabric.
40 . The method of claim 38 wherein the removal of the select rinse fluid and remaining working fluid involves passing a drying gas over the fabric.
41 . The method of claim 40 wherein the drying gas is selected from air, nitrogen or carbon dioxide.
42 . The method of claim 40 wherein the temperature of the drying gas should be controlled such that the temperature of the fabric does not exceed 140° F.
43 . The method of claim 40 wherein the temperature of the drying gas should not heat the working fluid or working fluid vapor to within 30° F. of the working fluid's flash point.
44 . The method of claim 40 wherein the drying gas is passed over a condensing means to remove some of the working fluid and select rinse fluid vapor prior to re-contacting the fabric.
45 . A process for laundering fabrics comprising the following steps:
(a) Washing the fabrics to be cleaned with a working fluid having an affinity for the soil and fabric; (b) Removing some of the working fluid from the fabric; (c) Flowing a select rinse fluid through the fabric, said select rinse fluid being miscible with the working fluid and wherein the select rinse fluid is selected to have a higher affinity for the working fluid than the fabric; (d) Subjecting thus treated fabric to a force sufficient to move the fabric toward the drum surface; (e) Flowing a drying gas through the fabrics while tumbling under conditions of time and temperature to essentially dry the fabrics.
46 . The process of claim 45 wherein the working fluid selected for having water solubility of less than 20%.
47 . The process of claim 45 wherein the working fluid is further selected from the group including but not limited to: glycol ethers, polyols, ethers, esters of glycol ethers, esters of fatty acids and other long chain carboxylic acids, fatty alcohols and other long chain alcohols, short-chain alcohols, polar aprotic solvents, siloxanes, hydrofluoroethers, dibasic esters, aliphatic hydrocarbons and/or combinations thereof.
48 . The process of claim 47 wherein the working fluid is further selected from the group including but not limited to: decamethylcyclopentasiloxane, dodecamethylpentasiloxane, octamethylcyclotetrasiloxane, decamethyltetrasiloxane, dipropylene glycol n-butyl ether (DPnB), dipropylene glycol n-propyl ether (DPnP), dipropylene glycol tertiary-butyl ether (DPtB), propylene glycol n-butyl ether (PnB), propylene glycol n-propyl ether (PnP), tripropylene methyl ether (TPM) and/or combinations thereof.
49 . The process of claim 45 wherein at least one washing additive is added to the working fluid.
50 . The process of claim 49 wherein the at least one washing additive is selected from the group including but not limited to: builders, surfactants, enzymes, bleach activators, bleach catalysts, bleach boosters, bleaches, alkalinity sources, antibacterial agents, colorants, perfumes, pro-perfumes, finishing aids, lime soap dispersants, composition malodor control agents, odor neutralizers, polymeric dye transfer inhibiting agents, crystal growth inhibitors, photobleaches, heavy metal ion sequestrants, anti-tarnishing agents, anti-microbial agents, anti-oxidants, linkers, anti-redeposition agents, electrolytes, pH modifiers, thickeners, abrasives, divalent or trivalent ions, metal ion salts, enzyme stabilizers, corrosion inhibitors, diamines or polyamines and/or their alkoxylates, suds stabilizing polymers, solvents, process aids, fabric softening agents, optical brighteners, hydrotropes, suds or foam suppressors, suds or foam boosters, fabric softeners, anti-static agents, dye fixatives, dye abrasion inhibitors, anti-crocking agents, wrinkle reduction agents, wrinkle resistance agents, soil release polymers, soil repellency agents, sunscreen agents, anti-fade agents, water and mixtures thereof.
51 . The process of claim 45 wherein washing the fabric involves the addition of mechanical energy for a time sufficient to remove the soil from the fabric.
52 . The process of claim 51 wherein mechanical energy is added for at least 5 minutes.
53 . The process of claim 52 wherein mechanical energy can be added continuously or intermittently.
54 . The process of claim 45 wherein mechanically removing the working fluid from the fabric comprises a centrifugal force of at least 5 G.
55 . The process of claim 45 wherein the select rinse fluid is selected for having one of the following set of Hanson Solubility Parameters:
(a) A polarity greater than 3 and hydrogen bonding less than 9; (b) Hydrogen bonding less than 13 and dispersion from about 14 to 17; or (c) Hydrogen bonding from 13 to 19 and dispersion from 14 to 22.
56 . The process of claim 55 wherein the select rinse fluid is further selected from the group including but not limited to: perfluorinated hydrocarbons, decafluoropentane, hydrofluoroethers, methoxynonafluorobutane, ethoxynonafluorobutane and mixtures thereof.
57 . The process of claim 56 wherein flowing a select rinse fluid through the fabric comprises the addition of mechanical energy to the fabric.
58 . The process of claim 57 wherein less than 20 liters of select rinse fluid is added per kilogram of fabric.
59 . The process of claim 57 wherein mechanical energy is added for a time sufficient to decrease the concentration of working fluid in the fabric to preferably less than 45% by weight of the fabric, more preferably less than 25% and most preferably less than 15%.
60 . The process of claim 59 wherein the mechanical energy is supplied for at least 2 minutes.
61 . The process of claim 57 wherein the mechanical energy creates a drum velocity sufficient to move the fabric toward the wall of the drum.
62 . The process of claim 46 wherein the drying gas is selected from air, nitrogen or carbon dioxide.
63 . The process of claim 46 wherein the drying gas increases the temperature of the fabric to less than 140° F.
64 . The process of claim 46 wherein the temperature of the drying gas is controlled such that the temperature of the working fluid does not exceed 30° F. below the flash point of the working fluid.
65 . The process of claim 46 wherein the drying is subjected to the fabric until preferably less than 8% by weight of the fabric of working fluid and select rinse fluid remain, more preferably less than 5% and most preferably less than 2%.
66 . A method for laundering fabrics comprising the steps of:
(a) disposing a fabric load in a wash container; (b) contacting the fabric load with a wash liquor comprising a non-aqueous working fluid and at least one washing additive wherein the working fluid has a surface tension less than 35 dynes/cm or a flash point greater than 140° F.; (c) adding mechanical energy to provide relative movement between wash liquor and fabric load; (d) removing a significant amount of the wash liquor from said fabric load; (e) contacting the fabric load and remaining wash liquor with a select rinse fluid; (f) adding mechanical energy to provide relative movement between fabric load and remaining wash fluids; (g) removing a significant amount of the remaining wash liquor and select rinse fluid from the fabric load; and (h) recovering wash liquor and select rinse fluid and storing same for reuse.
67 . The method of claim 66 wherein at least one washing additive added is selected from the group including but not limited to: builders, surfactants, enzymes, bleach activators, bleach catalysts, bleach boosters, bleaches, alkalinity sources, antibacterial agents, colorants, perfumes, pro-perfumes, finishing aids, lime soap dispersants, composition malodor control agents, odor neutralizers, polymeric dye transfer inhibiting agents, crystal growth inhibitors, photobleaches, heavy metal ion sequestrants, anti-tarnishing agents, anti-microbial agents, anti-oxidants, linkers, anti-redeposition agents, electrolytes, pH modifiers, thickeners, abrasives, divalent or trivalent ions, metal ion salts, enzyme stabilizers, corrosion inhibitors, diamines or polyamines and/or their alkoxylates, suds stabilizing polymers, solvents, process aids, fabric softening agents, optical brighteners, hydrotropes, suds or foam suppressors, suds or foam boosters, fabric softeners, anti-static agents, dye fixatives, dye abrasion inhibitors, anti-crocking agents, wrinkle reduction agents, wrinkle resistance agents, soil release polymers, soil repellency agents, sunscreen agents, anti-fade agents, water and mixtures thereof.
68 . The method of claim 67 wherein the working fluid is further selected from the group including but not limited to: terpenes, halohydrocarbons, glycol ethers, polyols, ethers, esters of glycol ethers, esters of fatty acids and other long chain carboxylic acids, fatty alcohols and other long chain alcohols, short-chain alcohols, polar aprotic solvents, siloxanes, hydrofluoroethers, dibasic esters, aliphatic hydrocarbons and/or combinations thereof.
69 . The method of claim 68 wherein the working fluid is further selected from the group including but not limited to: decamethylcyclopentasiloxane, dodecamethylpentasiloxane, octamethylcyclotetrasiloxane, decamethyltetrasiloxane, dipropylene glycol n-butyl ether (DPnB), dipropylene glycol n-propyl ether (DPnP), dipropylene glycol tertiary-butyl ether (DPtB), propylene glycol n-butyl ether (PnB), propylene glycol n-propyl ether (PnP), tripropylene methyl ether (TPM) and/or combinations thereof.
70 . The method of claim 66 wherein the select rinse fluid is selected to have the following properties:
(a) a viscosity less than the viscosity of the working fluid; and (b) a vapor pressure greater than 5 mm Hg at standard conditions.
71 . The method of claim 66 wherein the select rinse fluid is non-flammable.
72 . The method of claim 70 wherein the select rinse fluid is further selected from the group including but not limited to: perfluorinated hydrocarbons, decafluoropentane, hydrofluoroethers, methoxynonafluorobutane, ethoxynonafluorobutane and mixtures thereof.
73 . The method of claim 66 wherein mechanical energy to provide relative movement between the wash liquor and fabrics is added by tumbling, agitating, nutating or impelling the fabric, counter-rotating the wash container, liquid jetting the working fluid to rotate the fabric or combinations thereof.
74 . The method of claim 66 wherein removing the wash liquor from the fabric is accomplished by at least one of the following steps: centrifugation, liquid extraction, the application of a vacuum, the application of forced heated air, the application of pressurized air, simply allowing gravity to draw the wash liquor away from the fabric, the application of moisture/wash liquor absorbing materials, capillary channels or mixtures thereof.
75 . The method of claim 66 wherein after removing the wash liquor, additional working fluid is added to remove some of the remaining soil or to remove some of the washing additives.
76 . The method of claim 75 wherein additional additives may be added to the working fluid.
77 . The method of claim 76 wherein the additional additives are selected from the group including but not limited to: bleach, cationic surfactants, anionic surfactants, heat, air, soil repellency agents, anti-static agents, viscosity thinning agents, surface tension reducing agents or combinations thereof.
78 . The method of claim 66 wherein contacting the fabric load with a select rinse fluid involves less than 20 liters of select rinse fluid per kilogram of fabric.
79 . The method of claim 66 wherein contacting the fabric load with a select rinse fluid is accompanied by the addition of fabric enhancement agents selected from the group including but not limited to at least one of the following: fabric softening agents, viscosity thinning agents, cationic surfactants, soil repellency agents, fabric stiffening agents and anti-static agents.
80 . The method of claim 66 wherein adding mechanical energy to provide relative movement between the fabric load, remaining wash liquor and select rinse fluid is completed for a time of less than 20 minutes.
81 . The method of claim 80 wherein the mechanical energy can be added continuously or intermittently.
82 . The method of claim 66 wherein mechanical energy is added or the select rinse fluid is added until preferably less than 45% by weight of the fabric of working fluid remains on the fabric, more preferably less than 25% and most preferably less than 15%.
83 . The method of claim 66 wherein removing the remaining wash liquor and select rinse fluid from the fabric load is accomplished by at least one of the following steps: centrifugation, liquid extraction, the application of a vacuum, the application of forced heated air, the application of pressurized air, simply allowing gravity to draw the wash liquor away from the fabric, the application of moisture/wash liquor absorbing materials or mixtures thereof.
84 . The method of claim 83 wherein after removing a majority of the wash liquor and select rinse fluid, a stream of heated drying gas is introduced into the drum.
85 . The method of claim 84 wherein the temperature of the air in the container should not exceed 30° F. below the flash point of the working fluid until less than 25% of the lower flammability concentration of the working fluid remains.
86 . The method of claim 66 wherein recovering the wash liquor and select rinse fluid comprises fractionally distilling the select rinse fluid from the wash liquor.
87 . The method of claim 86 wherein after fractionally distilling the select rinse fluid, less than 25% by weight of the working fluid remains in the select rinse fluid.
88 . The method of claim 87 wherein recovering the wash liquor incorporates utilizing a filtration means.
89 . The method of claim 88 wherein the filtration means is further selected from a cross flow membrane.
90 . A method for laundering fabrics comprising the steps of:
(a) disposing a fabric load in a wash container; (b) contacting the fabric load with wash liquor comprising a non-aqueous working fluid and at least one washing additive wherein the working fluid has a surface tension less than 35 dynes/cm or a flash point greater than 140° F.; (c) adding mechanical energy to provide relative movement between wash liquor and fabric load; (d) removing a significant amount of the wash liquor from fabric load; (e) contacting the fabric load and remaining wash liquor with a select rinse fluid; (f) adding mechanical energy to provide relative movement between fabric load, remaining wash liquor and select rinse fluid; (g) re-circulating the select rinse fluid and remaining wash liquor back into the drum and through the fabric load; (h) removing a significant amount of the remaining wash liquor and select rinse fluid from fabric load; and (i) recovering wash liquor and select rinse fluid and storing them for reuse.
91 . The method of claim 90 wherein at least one washing additive added is selected from the group including but not limited to: builders, surfactants, enzymes, bleach activators, bleach catalysts, bleach boosters, bleaches, alkalinity sources, antibacterial agents, colorants, perfumes, pro-perfumes, finishing aids, lime soap dispersants, composition malodor control agents, odor neutralizers, polymeric dye transfer inhibiting agents, crystal growth inhibitors, photobleaches, heavy metal ion sequestrants, anti-tarnishing agents, anti-microbial agents, anti-oxidants, linkers, anti-redeposition agents, electrolytes, pH modifiers, thickeners, abrasives, divalent or trivalent ions, metal ion salts, enzyme stabilizers, corrosion inhibitors, diamines or polyamines and/or their alkoxylates, suds stabilizing polymers, solvents, process aids, fabric softening agents, optical brighteners, hydrotropes, suds or foam suppressors, suds or foam boosters, fabric softeners, anti-static agents, dye fixatives, dye abrasion inhibitors, anti-crocking agents, wrinkle reduction agents, wrinkle resistance agents, soil release polymers, soil repellency agents, sunscreen agents, anti-fade agents, water and mixtures thereof.
92 . The method of claim 90 wherein the working fluid is further selected from the group including but not limited to: terpenes, halohydrocarbons, glycol ethers, polyols, ethers, esters of glycol ethers, esters of fatty acids and other long chain carboxylic acids, fatty alcohols and other long chain alcohols, short-chain alcohols, polar aprotic solvents, siloxanes, hydrofluoroethers, dibasic esters, aliphatic hydrocarbons and/or combinations thereof.
93 . The method of claim 92 wherein the working fluid is further selected from the group including but not limited to: decamethylcyclopentasiloxane, dodecamethylpentasiloxane, octamethylcyclotetrasiloxane, decamethyltetrasiloxane, dipropylene glycol n-butyl ether (DPnB), dipropylene glycol n-propyl ether (DPnP), dipropylene glycol tertiary-butyl ether (DPtB), propylene glycol n-butyl ether (PnB), propylene glycol n-propyl ether (PnP), tripropylene methyl ether (TPM) and/or combinations thereof.
94 . The method of claim 90 wherein the select rinse fluid is selected to have the following properties:
(a) a viscosity less than the viscosity of the working fluid; and (b) a vapor pressure greater than 5 mm Hg at standard conditions.
95 . The method of claim 90 wherein the select rinse fluid is non-flammable.
96 . The method of claim 94 wherein the select rinse fluid is further selected from the group including but not limited to: perfluorinated hydrocarbons, decafluoropentane, hydrofluoroethers, methoxynonafluorobutane, ethoxynonafluorobutane and mixtures thereof.
97 . The method of claim 90 wherein the wash container can be a perforated drum within a horizontal axis machine.
98 . The method of claim 90 wherein the wash container can be a perforated drum within a vertical axis machine.
99 . The method of claim 90 wherein the wash container can be a chamber in which fabric is hung.
100 . The method of claim 90 wherein the wash container can be a drawer in which fabrics is laid.
101 . The method of claim 90 wherein mechanical energy to provide relative movement between the wash liquor and fabrics is added by tumbling, agitating, nutating or impelling the fabrics, counter-rotating the wash container, liquid jetting the working fluid to rotate the fabric or combinations thereof the fabrics within the wash container.
102 . The method of claim 90 wherein removing the wash liquor from the fabric is accomplished by at least one of the following steps: centrifugation, liquid extraction, the application of a vacuum, the application of forced heated air, the application of pressurized air, simply allowing gravity to draw the wash liquor away from the fabric, the application of moisture/wash liquor absorbing materials, capillary channels or mixtures thereof.
103 . The method of claim 90 wherein after removing the wash liquor, additional working fluid is added to remove some of the remaining soil or to remove some of the washing additives.
104 . The method of claim 103 wherein additional additives may be added to the working fluid.
105 . The method of claim 104 wherein the additional additives are selected from the group including but not limited to: bleach, cationic surfactants, anionic surfactants, heat, air, soil repellency agents, anti-static agents, viscosity thinning agents, surface tension reducing agents or combinations thereof.
106 . The method of claim 90 wherein contacting the fabric load with a select rinse fluid involves less than 20 liters of select rinse fluid per kilogram of fabric.
107 . The method of claim 90 wherein contacting the fabric load with a select rinse fluid is accompanied by the addition of fabric enhancement agents selected from the group including but not limited to at least one of the following: fabric softening agents, viscosity thinning agents, cationic surfactants, soil repellency agents, fabric stiffening agents and anti-static agents.
108 . The method of claim 90 wherein adding mechanical energy to provide relative movement between the fabric load, remaining wash liquor and select rinse fluid is completed for a time of at least 2 minutes.
109 . The method of claim 108 wherein the mechanical energy can be added continuously and/or intermittently.
110 . The method of claim 90 wherein mechanical energy is added or the select rinse fluid is added until preferably less than 45% by weight of the fabric of working fluid remains on the fabric, more preferably less than 25% and most preferably less than 15%.
111 . The method of claim 90 wherein removing the remaining wash liquor and select rinse fluid from the fabric load comprises at least one of the following methods: centrifugation, liquid extraction, the application of a vacuum, the application of forced heated air, the application of pressurized air, simply allowing gravity to draw the wash liquor away from the fabric, the application of moisture/wash liquor absorbing material or mixtures thereof.
112 . The method of claim 111 wherein removal of the remaining wash liquor and select rinse fluid from the fabric load comprises a centrifugal force on the fabric of at least 5 G.
113 . The method of claim 90 wherein the removal of the remaining wash fluids from the fabric comprises passing a drying gas over the fabrics.
114 . The method of claim 113 wherein the drying gas is selected from air, nitrogen or carbon dioxide.
115 . The method of claim 114 wherein the temperature of the drying gas should be controlled such that the temperature of the fabric does not exceed 140° F.
116 . The method of claim 114 wherein the temperature of the drying gas should be controlled such that the temperature of the working fluid does not exceed 30° F. below the flash point of the working fluid.
117 . The method of claim 90 wherein recovering the wash liquor and select rinse fluid involves recovering the select rinse fluid prior to recovering the working fluid.
118 . The method of claim 117 wherein recovering the select rinse fluid involves one of the following steps: fractional distillation, filtration, temperature reduction, gravimetric separation, adsorption, absorption, temperature reduction, air stripping, contact with a packed bed column and/or a combination thereof.
119 . The method of claim 118 wherein recovering the select rinse fluid involves fractionally distilling at a temperature slightly above the boiling point of the select rinse fluid or 30° F. below the flash point of the working fluid whichever is lower.
120 . The method of claim 118 wherein recovering the working fluid includes but is not limited to a combination of the following steps: temperature reduction, adsorption, filtration, absorption and sanitization.
121 . A method for non-aqueous laundering comprising the steps of:
(a) disposing a fabric load in a wash container; (b) contacting the fabric load with a non-aqueous working fluid and at least one washing additive wherein the working fluid has a surface tension less than 35 dynes/cm or a flash point greater than 140° F.; (c) adding mechanical energy to provide relative movement between wash liquor and fabric load; (d) removing a substantial amount of the wash liquor from fabric load; (e) contacting the fabric load and remaining wash liquor with a select rinse fluid; (f) rotating the drum at least at 1 G while contacting the fabric with the select rinse fluid; (g) removing a substantial amount of the remaining wash liquor and select rinse fluid from fabric load; and (h) recovering wash liquor and select rinse fluid and storing them for reuse.
122 . The method of claim 121 wherein at least one washing additive added is selected from the group including but not limited to: builders, surfactants, enzymes, bleach activators, bleach catalysts, bleach boosters, bleaches, alkalinity sources, antibacterial agents, colorants, perfumes, pro-perfumes, finishing aids, lime soap dispersants, composition malodor control agents, odor neutralizers, polymeric dye transfer inhibiting agents, crystal growth inhibitors, photobleaches, heavy metal ion sequestrants, anti-tarnishing agents, anti-microbial agents, anti-oxidants, linkers, anti-redeposition agents, electrolytes, pH modifiers, thickeners, abrasives, divalent or trivalent ions, metal ion salts, enzyme stabilizers, corrosion inhibitors, diamines or polyamines and/or their alkoxylates, suds stabilizing polymers, solvents, process aids, fabric softening agents, optical brighteners, hydrotropes, suds or foam suppressors, suds or foam boosters, fabric softeners, anti-static agents, dye fixatives, dye abrasion inhibitors, anti-crocking agents, wrinkle reduction agents, wrinkle resistance agents, soil release polymers, soil repellency agents, sunscreen agents, anti-fade agents, water and mixtures thereof.
123 . The method of claim 121 wherein the working fluid is further selected from the group including but not limited to: terpenes, halohydrocarbons, glycol ethers, polyols, ethers, esters of glycol ethers, esters of fatty acids and other long chain carboxylic acids, fatty alcohols and other long chain alcohols, short-chain alcohols, polar aprotic solvents, siloxanes, hydrofluoroethers, dibasic esters, aliphatic hydrocarbons and/or combinations thereof.
124 . The method of claim 123 wherein the working fluid is further selected from the group including but not limited to: decamethylcyclopentasiloxane, dodecamethylpentasiloxane, octamethylcyclotetrasiloxane, decamethyltetrasiloxane, dipropylene glycol n-butyl ether (DPnB), dipropylene glycol n-propyl ether (DPnP), dipropylene glycol tertiary-butyl ether (DPtB), propylene glycol n-butyl ether (PnB), propylene glycol n-propyl ether (PnP), tripropylene methyl ether (TPM) and/or combinations thereof.
125 . The method of claim 121 wherein the select rinse fluid is selected for having one of the following set of Hanson Solubility Parameters:
(a) A polarity greater than 3 and hydrogen bonding less than 9; (b) Hydrogen bonding less than 13 and dispersion from about 14 to 17; or (c) Hydrogen bonding from 13 to 19 and dispersion from 14 to 22.
126 . The method of claim 125 wherein the select rinse fluid is further selected from the group including but not limited to: perfluorinated hydrocarbons, decafluoropentane, hydrofluoroethers, methoxynonafluorobutane, ethoxynonafluorobutane and mixtures thereof.
127 . The method of claim 121 wherein mechanical energy to provide relative movement between the wash liquor and fabrics is added by tumbling, agitating, nutating or impelling the fabric, counter-rotating the wash container, liquid jetting the working fluid to rotate the fabric, or combinations thereof.
128 . The method of claim 121 wherein removing the wash liquor from the fabric is accomplished by at least one of the following steps: centrifugation, liquid extraction, the application of a vacuum, the application of forced heated air, the application of pressurized air, simply allowing gravity to draw the wash liquor away from the fabric, the application of moisture/wash liquor absorbing materials or mixtures thereof.
129 . The method of claim 121 wherein after removing the wash liquor, additional working fluid is added to remove some of the remaining soil or to remove some of the washing additives.
130 . The method of claim 129 wherein additional additives may be added to the working fluid.
131 . The method of claim 130 wherein the additional additives are selected from the group including but not limited to: bleach, cationic surfactants, anionic surfactants, heat, air, soil repellency agents, anti-static agents, viscosity thinning agents, surface tension reducing agents or combinations thereof.
132 . The method of claim 121 wherein rotating the drum at a centrifugal force greater than 1 G moves the fabric toward the drum wall.
133 . The method of claim 132 wherein the select rinse fluid is sprayed onto the fabric while the fabrics are against the drum wall.
134 . The method of claim 121 wherein contacting the fabric load with a select rinse fluid involves less than 10 liters of select rinse fluid per kilogram of fabric.
135 . The method of claim 121 wherein contacting the fabric load with a select rinse fluid is accompanied by the addition of fabric enhancement agents selected from the group including but not limited to at least one of the following: fabric softening agents, viscosity thinning agents, cationic surfactants, soil repellency agents, fabric stiffening agents and anti-static agents.
136 . The method of claim 132 wherein the fabrics are against the drum wall for at least 2 minutes.
137 . The method of claim 136 wherein the mechanical energy is added continuously or intermittently.
138 . The method of claim 121 wherein mechanical energy is added or the select rinse fluid is added until preferably less than 45% by weight of the fabric of working fluid remains on the fabric, more preferably less than 25% and most preferably less than 15%.
139 . The method of claim 121 wherein removing the remaining wash liquor and select rinse fluid from the fabric load comprises at least one of the following methods: centrifugation, liquid extraction, the application of a vacuum, the application of forced heated air, the application of pressurized air, simply allowing gravity to draw the wash liquor away from the fabric, the application of moisture/wash liquor absorbing material or mixtures thereof.
140 . The method of claim 139 wherein removal of the remaining wash liquor and select rinse fluid from the fabric load comprises a centrifugal force on the fabric of at least 5 G.
141 . The method of claim 121 wherein the removal of the remaining wash fluids from the fabric comprises passing a drying gas over the fabrics.
142 . The method of claim 141 wherein the drying gas is selected from air, nitrogen or carbon dioxide.
143 . The method of claim 141 wherein the temperature of the drying gas should be controlled such that the temperature of the fabric does not exceed 140° F.
144 . The method of claim 141 wherein the temperature of the drying gas is controlled such that the temperature of the working fluid should not exceed 30° F. below the flash point of the working fluid.
145 . The method of claim 141 wherein drying gas is passed over the fabric until less than 8% by weight of fabric of working fluid and select rinse fluid remains, more preferably 5% and most preferably 2%.
146 . The method of claim 121 wherein recovering the wash liquor and select rinse fluid involves recovering the select rinse fluid prior to recovering the working fluid.
147 . The method of claim 146 wherein recovering the select rinse fluid involves one of the following steps: fractional distillation, filtration, temperature reduction, gravimetric separation, adsorption, absorption, temperature reduction, air stripping, contact with a packed bed column and/or a combination thereof.
148 . The method of claim 146 wherein recovering the select rinse fluid involves fractionally distilling at a temperature slightly above the boiling point of the select rinse fluid or 30° F. below the flash point of the working fluid whichever is lower.
149 . A method of laundering fabrics with a non-aqueous working fluid comprising the steps of:
(a) Contacting the fabric with a select rinse fluid selected for being miscible with the working fluid wherein the amount of select rinse fluid added is less than 5 liters of select rinse fluid per kilogram of fabric; and (b) Removing a substantial amount of the select rinse fluid and remaining working fluid from the fabric.
150 . The method of claim 149 wherein the select rinse fluid is selected for having at least one of the following properties:
(a) A surface tension less than the surface tension of the working fluid; (b) A viscosity less than the viscosity of the working fluid; (c) A vapor pressure greater than 5 mm Hg under standard conditions; or which is (d) non-flammable.
151 . The method of claim 150 wherein the select rinse fluid further selected for being miscible with a non-aqueous working fluid and having Hanson Solubility parameters (expressed in joules/cm 3 ) with one of the following criteria:
(a) A polarity greater than 3 and hydrogen bonding less than 9; (b) Hydrogen bonding less than 13 and dispersion from about 14 to about 17; or (c) Hydrogen bonding from 13 to about 19 and dispersion from 14 to 22.
152 . The method of claim 151 wherein the select rinse fluid is further selected from the group including but not limited to perfluorinated hydrocarbons, decafluoropentane, hydrofluoroethers, methoxynonafluorobutane, ethoxynonafluorobutane and mixtures thereof.
153 . The method of claim 149 wherein contacting the fabric with a select rinse fluid comprises spraying the select rinse fluid onto the fabric.
154 . The method of claim 149 wherein contacting the fabric with a select rinse fluid comprises adding mechanical energy to provide relative movement between the select rinse fluid and the fabric.
155 . The method of claim 154 wherein mechanical energy is added by rotating a perforated drum.
156 . The method of claim 155 wherein mechanical energy is added until preferably less than 45% by weight of the fabric of working fluid remains in the fabric, more preferably 25% and most preferably 15%.
157 . The method of claim 149 wherein removing the select rinse fluid from the fabric load comprises at least one of the following methods: centrifugation, liquid extraction, the application of a vacuum, the application of forced heated air, the application of pressurized air, simply allowing gravity to draw the wash liquor away from the fabric, the application of moisture/wash liquor absorbing material, capillary channels or mixtures thereof.
158 . A method of laundering fabrics with a working fluid comprising the steps of:
(a) Contacting the fabric with a select rinse fluid selected for being miscible with the working fluid wherein the select rinse fluid is added while the fabric is spinning at a velocity to move the fabric towards the wall of the drum; and (b) Removing the select rinse fluid and remaining working fluid from the fabric.
159 . The method of claim 158 wherein the select rinse fluid is selected for having at least one of the following properties:
(a) A surface tension less than the surface tension of the working fluid; (b) A viscosity less than the viscosity of the working fluid; (c) A vapor pressure greater than 5 mm Hg under standard conditions; or which is (d) non-flammable.
160 . The method of claim 158 wherein the select rinse fluid further selected for being miscible with a working fluid and having Hanson Solubility parameters (expressed in joules/cm 3 ) with one of the following criteria:
(a) A polarity greater than 3 and hydrogen bonding less than 9; (b) Hydrogen bonding less than 13 and dispersion from about 14 to about 17; or (c) Hydrogen bonding from 13 to about 19 and dispersion from 14 to 22.
161 . The method of claim 158 wherein the select rinse fluid is further selected from the group including but not limited to: perfluorinated hydrocarbons, decafluoropentane, hydrofluoroethers, methoxynonafluorobutane, ethoxynonafluorobutane and mixtures thereof.
162 . The method of claim 158 wherein contacting the fabric with a select rinse fluid comprises spraying the select rinse fluid onto the fabric.
163 . The method of claim 158 wherein removing the select rinse fluid from the fabric load comprises at least one of the following methods: centrifugation, liquid extraction, the application of a vacuum, the application of forced heated air, the application of pressurized air, simply allowing gravity to draw the wash liquor away from the fabric, the application of moisture/wash liquor absorbing material or mixtures thereof.Join the waitlist — get patent alerts
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