US2005113626A1PendingUtilityA1
Composition and method for inhibiting polymerization and polymer growth
Est. expiryDec 3, 2019(expired)· nominal 20-yr term from priority
Y10S585/95C08F 2/40C09K 15/04C09K 15/20
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Claims
Abstract
A method for inhibiting the premature polymerization and the polymer growth of ethylenically unsaturated monomers is disclosed wherein the method comprises adding to said monomers an effective amount of at least one hydrogen donor or electron acceptor. In a preferred embodiment, the hydrogen donor or electron acceptor is used in combination with a stable nitroxyl free radical.
Claims
exact text as granted — not AI-modified1 . A method for inhibiting the premature polymerization and the polymer growth of ethylenically unsaturated monomers comprising adding to said monomers an effective amount of at least one inhibitor that is a hydrogen donor selected from the group consisting of:
(A) a compound of the structure wherein R 100 and R 101 are independently selected from the group consisting of hydrogen, alkyl, alkylidene, benzylidene, aryl, benzyl, COR 102 , COOR 102 , CONR 102 R 103 , cyclic, heterocyclic, and substituted alkyl or aryl where the substituents are C, O, N, S, or P, or R 100 and R 101 can be taken together to form a ring structure of five to seven members, and R 102 and R 103 are independently selected from the group consisting of hydrogen, alkyl, aryl, benzyl, cyclic, heterocyclic, and substituted alkyl or aryl where the substituents are C, O, N, S, or P, or R 102 and R 103 can be taken together to form a ring structure of five to seven members; (B) a compound of the structure wherein R 100 and R 101 are independently selected from the group consisting of hydrogen, alkyl, alkylidene, benzylidene, aryl, benzyl, COR 102 , COOR 102 , CONR 102 R 103 , cyclic, heterocyclic, and substituted alkyl or aryl where the substituents are C, O, N, S, or P, or R 100 and R 101 can be taken together to form a ring structure of five to seven members, and R 102 and R 103 are independently selected from the group consisting of hydrogen, alkyl, aryl, benzyl, cyclic, heterocyclic, and substituted alkyl or aryl where the substituents are C, O, N, S, or P, or R 102 and R 103 can be taken together to form a ring structure of five to seven members; (C) a compound of the structure wherein R 113 , R 114 , and R 115 are independently selected from the group consisting of hydrogen, alkyl, aryl, cycloalkyl, and heterocyclic moieties; and (D) a compound of the structure wherein R 116 , R 117 , R 118 , R 119 , R 120 , R 121 , R 122 , and R 123 are independently selected from the group consisting of hydrogen, alkyl, aryl, cycloalkyl, heterocyclic, substituted alkyl, substituted aryl, OR 110 , NR 110 R 111 , SR 110 , NO 2 , NO, CN, COR 112 , halogen, and/or any two adjacent groups can be taken together to form ring structure(s) of five to seven members, R 110 and R 111 are independently selected from the group consisting of hydrogen, alkyl, aryl, benzyl, cyclic, heterocyclic, substituted alkyl or aryl where the substituents are C, O, N, S, or P, and COR 102 or R 110 and R 111 can be taken together to form a ring structure of five to seven members, R 112 is R 102 , OR 102 , or NR 102 R 103 , and R 102 and R 103 are independently selected from the group consisting of hydrogen, alkyl, aryl, benzyl, cyclic, heterocyclic, and substituted alkyl or aryl where the substituents are C, O, N, S, or P, or R 102 and R 103 can be taken together to form a ring structure of five to seven members.
2 . The method of claim 1 wherein the inhibitor is of the structure
wherein
R 100 and R 101 are independently selected from the group consisting of hydrogen, alkyl, alkylidene, benzylidene, aryl, benzyl, COR 102 , COOR 102 , CONR 102 R 103 , cyclic, heterocyclic, and substituted alkyl or aryl where the substituents are C, O, N, S, or P, or R 100 and R 101 can be taken together to form a ring structure of five to seven members; and
R 102 and R 103 are independently selected from the group consisting of hydrogen, alkyl, aryl, benzyl, cyclic, heterocyclic, and substituted alkyl or aryl where the substituents are C, O, N, S, or P, or R 102 and R 103 can be taken together to form a ring structure of five to seven members.
3 . The method of claim 1 wherein the inhibitor is of the structure
wherein
R 100 and R 101 are independently selected from the group consisting of hydrogen, alkyl, alkylidene, benzylidene, aryl, benzyl, COR 102 , COOR 102 , CONR 102 R 103 , cyclic, heterocyclic, and substituted alkyl or aryl where the substituents are C, O, N, S, or P, or R 100 and R 101 can be taken together to form a ring structure of five to seven members; and
R 102 and R 103 are independently selected from the group consisting of hydrogen, alkyl, aryl, benzyl, cyclic, heterocyclic, and substituted alkyl or aryl where the substituents are C, O, N, S, or P, or R 102 and R 103 can be taken together to form a ring structure of five to seven members.
4 . The method of claim 1 wherein the inhibitor is of the structure
wherein R 113 , R 114 , and R 115 are independently selected from the group consisting of hydrogen, alkyl, aryl, cycloalkyl, and heterocyclic moieties.
5 . The method of claim 1 wherein the inhibitor is of the structure
wherein
R 116 , R 117 , R 118 , R 119 , R 120 , R 121 , R 122 , and R 123 are independently selected from the group consisting of hydrogen, alkyl, aryl, cycloalkyl, heterocyclic, substituted alkyl, substituted aryl, OR 110 , NR 110 R 111 , SR 110 , NO 2 , NO, CN, COR 112 , halogen, and/or any two adjacent groups can be taken together to form ring structure(s) of five to seven members;
R 110 and R 111 are independently selected from the group consisting of hydrogen, alkyl, aryl, benzyl, cyclic, heterocyclic, substituted alkyl or aryl where the substituents are C, O, N, S, or P, and COR 102 or R 110 and R 111 can be taken together to form a ring structure of five to seven members;
R 112 is R 102 , OR 102 , or NR 102 R 103 ; and
R 102 and R 103 are independently selected from the group consisting of hydrogen, alkyl, aryl, benzyl, cyclic, heterocyclic, and substituted alkyl or aryl where the substituents are C, O, N, S, or P, or R 102 and R 103 can be taken together to form a ring structure of five to seven members.
6 . The method of claim 1 wherein the inhibitor is selected from the group consisting of diethylhydroxylamine, cyclohexanoneoxime, dibenzylhydroxylamine, 2,4-dinitro-6-sec-butylphenol, N-phenyl-N′-(1,4-dimethylpentyl)-para-phenylenediamine, 2,5-di-t-butylhydroquinone, 2,5-di-t-amylhydroquinone, methylhydroquinone, 4-t-butylhydroquinone, 4-t-butylcatechol, octanethiol, 2,6-di-t-butyl-4-ethylphenol/Cu(I)naphthenate, dihydroanthracene, N-t-butyl-2-benzothiazole-sulfenamide, and N-methyl-4-nitroaniline.
7 . The method of claim 1 wherein a transition metal is added.
8 . The method of claim 7 wherein the transition metal is copper.
9 . A method for inhibiting the premature polymerization and the polymer growth of ethylenically unsaturated monomers comprising adding to said monomers
(A) at least one first inhibitor that is a hydrogen donor selected from the group consisting of:
(1) a compound of the structure
wherein
R 100 and R 101 are independently selected from the group consisting of hydrogen, alkyl, alkylidene, benzylidene, aryl, benzyl, COR 102 , COOR 102 , CONR 102 R 103 , cyclic, heterocyclic, and substituted alkyl or aryl where the substituents are C, O, N, S, or P, or R 100 and R 101 can be taken together to form a ring structure of five to seven members, and
R 102 and R 103 are independently selected from the group consisting of hydrogen, alkyl, aryl, benzyl, cyclic, heterocyclic, and substituted alkyl or aryl where the substituents are C, O, N, S, or P, or R 102 and R 103 can be taken together to form a ring structure of five to seven members;
(2) a compound of the structure
wherein
R 100 and R 101 are independently selected from the group consisting of hydrogen, alkyl, alkylidene, benzylidene, aryl, benzyl, COR 102 , COOR 102 , CONR 102 R 103 , cyclic, heterocyclic, and substituted alkyl or aryl where the substituents are C, O, N, S, or P, or R 100 and R 101 can be taken together to form a ring structure of five to seven members, and
R 102 and R 103 are independently selected from the group consisting of hydrogen, alkyl, aryl, benzyl, cyclic, heterocyclic, and substituted alkyl or aryl where the substituents are C, O, N, S, or P, or R 102 and R 103 can be taken together to form a ring structure of five to seven members;
(3) a compound of the structure
wherein
R 113 , R 114 , and R 115 are independently selected from the group consisting of hydrogen, alkyl, aryl, cycloalkyl, and heterocyclic moieties; and
(4) a compound of the structure
wherein
R 116 , R 117 , R 118 , R 119 , R 120 , R 121 , R 122 , and R 123 are independently selected from the group consisting of hydrogen, alkyl, aryl, cycloalkyl, heterocyclic, substituted alkyl, substituted aryl, OR 110 , NR 110 R 111 , SR 110 , NO 2 , NO, CN, COR 112 , halogen, and/or any two adjacent groups can be taken together to form ring structure(s) of five to seven members,
R 110 and R 111 are independently selected from the group consisting of hydrogen, alkyl, aryl, benzyl, cyclic, heterocyclic, substituted alkyl or aryl where the substituents are C, O, N, S, or P, and COR 102 or R 110 and R 111 can be taken together to form a ring structure of five to seven members,
R 112 is R 102 , OR 102 , or NR 102 R 103 , and
R 102 and R 103 are independently selected from the group consisting of hydrogen, alkyl, aryl, benzyl, cyclic, heterocyclic, and substituted alkyl or aryl where the substituents are C, O, N, S, or P, or R 102 and R 103 can be taken together to form a ring structure of five to seven members; and
(B) at least one second inhibitor having the following structural formula: wherein R 1 and R 4 are independently selected from the group consisting of hydrogen, alkyl, and heteroatom-substituted alkyl, R 2 and R 3 are independently selected from the group consisting of alkyl and heteroatom-substituted alkyl, and X 1 and X 2
(1) are independently selected from the group consisting of halogen, cyano, amido, —S—C 6 H 5 , carbonyl, alkenyl, alkyl of 1 to 15 carbon atoms, COOR 7 , —S—COR 7 , and —OCOR 7 , wherein R 7 is alkyl or aryl, or
(2) taken together, form a ring structure with the nitrogen.
10 . The method of claim 9 herein the first inhibitor is of the structure
wherein
R 100 and R 101 are independently selected from the group consisting of hydrogen, alkyl, alkylidene, benzylidene, aryl, benzyl, COR 102 , COOR 102 , CONR 102 R 103 , cyclic, heterocyclic, and substituted alkyl or aryl where the substituents are C, O, N, S, or P, or R 100 and R 101 can be taken together to form a ring structure of five to seven members; and
R 102 and R 103 are independently selected from the group consisting of hydrogen, alkyl, aryl, benzyl, cyclic, heterocyclic, and substituted alkyl or aryl where the substituents are C, O, N, S, or P, or R 102 and R 103 can be taken together to form a ring structure of five to seven members.
11 . The method of claim 9 wherein the first inhibitor is of the structure
wherein
R 100 and R 101 are independently selected from the group consisting of hydrogen, alkyl, alkylidene, benzylidene, aryl, benzyl, COR 102 , COOR 102 , CONR 102 R 103 , cyclic, heterocyclic, and substituted alkyl or aryl where the substituents are C, O, N, S, or P, or R 100 and R 101 can be taken together to form a ring structure of five to seven members; and
R 102 and R 103 are independently selected from the group consisting of hydrogen, alkyl, aryl, benzyl, cyclic, heterocyclic, and substituted alkyl or aryl where the substituents are C, O, N, S, or P, or R 102 and R 103 can be taken together to form a ring structure of five to seven members.
12 . The method of claim 9 wherein the first inhibitor is of the structure
wherein R 113 , R 114 , and R 115 are independently selected from the group consisting of hydrogen, alkyl, aryl, cycloalkyl, and heterocyclic moieties.
13 . The method of claim 9 wherein the first inhibitor is of the structure
wherein
R 116 , R 117 , R 118 , R 119 , R 120 , R 121 , R 122 , and R 123 are independently selected from the group consisting of hydrogen, alkyl, aryl, cycloalkyl, heterocyclic, substituted alkyl, substituted aryl, OR 110 , NR 110 R 111 , SR 110 , NO 2 , NO, CN, COR 112 , halogen, and/or any two adjacent groups can be taken together to form ring structure(s) of five to seven members;
R 110 and R 111 are independently selected from the group consisting of hydrogen, alkyl, aryl, benzyl, cyclic, heterocyclic, substituted alkyl or aryl where the substituents are C, O, N, S, or P, and COR 102 or R 110 and R 111 can be taken together to form a ring structure of five to seven members;
R 112 is R 102 ,OR 102 , or NR 102 R 103 ; and
R 102 and R 103 are independently selected from the group consisting of hydrogen, alkyl, aryl, benzyl, cyclic, heterocyclic, and substituted alkyl or aryl where the substituents are C, O, N, S, or P, or R 102 and R 103 can be taken together to form a ring structure of five to seven members.
14 . The method of claim 9 wherein the first inhibitor is selected from the group consisting of diethylhydroxylamine, cyclohexanoneoxime, dibenzylhydroxylamine, 2,4-dinitro-6-sec-butylphenol, N-phenyl-N′-(1,4-dimethylpentyl)-para-phenylenediamine, 2,5-di-t-butylhydroquinone, 2,5-di-t-amylhydroquinone, methylhydroquinone, 4-t-butylhydroquinone, 4-t-butylcatechol, octanethiol, 2,6-di-t-butyl-4-ethylphenol/Cu(I)naphthenate, dihydroanthracene, N-t-butyl-2-benzothiazole-sulfenamide, and N-methyl-4-nitroaniline.
15 . The method of claim 9 wherein a transition metal is added.
16 . The method of claim 15 wherein the transition metal is copper.
17 . The method of claim 9 wherein the second inhibitor is of the structure
wherein R 1 and R 4 are independently selected from the group consisting of hydrogen, alkyl, and heteroatom-substituted alkyl and R 2 and R 3 are independently selected from the group consisting of alkyl and heteroatom-substituted alkyl, and the
portion represents the atoms necessary to form a five-, six-, or seven-membered heterocyclic ring.
18 . The method of claim 17 wherein the second inhibitor contains one or more nitroxyls selected from the group consisting of:
N,N-di-tert-butylnitroxide; N,N-di-tert-amylnitroxide; N-tert-butyl-2-methyl-1-phenyl-propylnitroxide; N-tert-butyl-1-diethylphosphono-2,2-dimethylpropylnitroxide; 2,2,6,6-tetramethyl-piperidinyloxy; 4-amino-2,2,6,6-tetramethyl-piperidinyloxy; 4-hydroxy-2,2,6,6-tetramethyl-piperidinyloxy; 4-oxo-2,2,6,6-tetramethyl-piperidinyloxy; 4-dimethylamino-2,2,6,6-tetramethyl-piperidinyloxy; 4-ethanoyloxy-2,2,6,6-tetramethyl-piperidinyloxy; 2,2,5,5-tetramethylpyrrolidinyloxy; 3-amino-2,2,5,5-tetramethylpyrrolidinyloxy; 2,2,4,4-tetramethyl-1-oxa-3-azacyclopentyl-3-oxy; 2,2,4,4-tetramethyl-1-oxa-3-pyrrolinyl-1-oxy-3-carboxylic acid; 2,2,3,3,5,5,6,6-octamethyl-1,4-diazacyclohexyl-1,4-dioxy; 4-bromo-2,2,6,6-tetramethyl-piperidinyloxy; 4-chloro-2,2,6,6-tetramethyl-piperidinyloxy; 4-iodo-2,2,6,6-tetramethyl-piperidinyloxy; 4-fluoro-2,2,6,6-tetramethyl-piperidinyloxy; 4-cyano-2,2,6,6-tetramethyl-piperidinyloxy; 4-carboxy-2,2,6,6-tetramethyl-piperidinyloxy; 4-carbomethoxy-2,2,6,6-tetramethyl-piperidinyloxy; 4-carbethoxy-2,2,6,6-tetramethyl-piperidinyloxy; 4-cyano-4-hydroxy-2,2,6,6-tetramethyl-piperidinyloxy; 4-methyl-2,2,6,6-tetramethyl-piperidinyloxy; 4-carbethoxy-4-hydroxy-2,2,6,6-tetramethyl-piperidinyloxy; 4-hydroxy-4-(1-hydroxypropyl)-2,2,6,6-tetramethyl-piperidinyloxy; 4-methyl-2,2,6,6-tetramethyl-1,2,5,6-tetrahydropyridine-1-oxyl; 4-carboxy-2,2,6,6-tetramethyl-1,2,5,6-tetrahydropyridine-1-oxyl; 4-carbomethoxy-2,2,6,6-tetramethyl-1,2,5,6-tetrahydropyridine-1-oxyl; 4-carbethoxy-2,2,6,6-tetramethyl-1,2,5,6-tetrahydropyridine-1-oxyl; 4-amino-2,2,6,6-tetramethyl-1,2,5,6-tetrahydropyridine-1-oxyl; 4-amido-2,2,6,6-tetramethyl-1,2,5,6-tetrahydropyridine-1-oxyl; 3,4-diketo-2,2,5,5-tetramethylpyrrolidinyloxy; 3-keto-4-oximino-2,2,5,5-tetramethylpyrrolidinyloxy; 3-keto-4-benzylidine-2,2,5,5-tetramethylpyrrolidinyloxy; 3-keto-4,4-dibromo-2,2,5,5-tetramethylpyrrolidinyloxy; 2,2,3,3,5,5-hexamethylpyrrolidinyloxy; 3-carboximido-2,2,5,5-tetramethylpyrrolidinyloxy; 3-oximino-2,2,5,5-tetramethylpyrrolidinyloxy; 3-hydroxy-2,2,5,5-tetramethylpyrrolidinyloxy; 3-cyano-3-hydroxy-2,2,5,5-tetramethylpyrrolidinyloxy; 3-carbomethoxy-3-hydroxy-2,2,5,5-tetramethylpyrrolidinyloxy; 3-carbethoxy-3-hydroxy-2,2,5,5-tetramethylpyrrolidinyloxy; 2,2,5,5-tetramethyl-3-carboxamido-2,5-dihydropyrrole-1-oxyl; 2,2,5,5-tetramethyl-3-amino-2,5-dihydropyrrole-1-oxyl; 2,2,5,5-tetramethyl-3-carbethoxy-2,5-dihydropyrrole-1-oxyl; 2,2,5,5-tetramethyl-3-cyano-2,5-dihydropyrrole-1-oxyl; bis(1-oxyl-2,2,6,6-tetramethylpiperidin-4-yl)succinate; bis(1-oxyl-2,2,6,6-tetramethylpiperidin-4-yl)adipate; bis(1-oxyl-2,2,6,6-tetramethylpiperidin-4-yl)sebacate; bis(1-oxyl-2,2,6,6-tetramethylpiperidin-4-yl)n-butylmalonate; bis(1-oxyl-2,2,6,6-tetramethylpiperidin-4-yl)phthalate; bis(1-oxy-2,2,6,6-tetramethylpiperidin-4-yl)isophthalate; bis(1-oxyl-2,2,6,6-tetramethylpiperidin-4-yl)terephthalate; bis(1-oxyl-2,2,6,6-tetramethylpiperidin-4-yl)hexahydroterephthalate; N,N′-bis(1-oxyl-2,2,6,6-tetramethylpiperidin-4-yl)adipamide; N-(1-oxyl-2,2,6,6-tetramethylpiperidin-4-yl)-caprolactam; N-(1-oxyl-2,2,6,6-tetramethylpiperidin-4-yl)-dodecylsuccinimide; 2,4,6-tris-[N-butyl-N-(1-oxyl-2,2,6,6-tetramethylpiperidin-4-yl)]-s-triazine; and 4,4′-ethylenebis(1-oxyl-2,2,6,6-tetramethylpiperazin-3-one).
19 . A composition comprising:
(A) at least one first inhibitor that is a hydrogen donor selected from the group consisting of:
(1) a compound of the structure
wherein
R 100 and R 101 are independently selected from the group consisting of hydrogen, alkyl, alkylidene, benzylidene, aryl, benzyl, COR 102 , COOR 102 , CONR 102 R 103 , cyclic, heterocyclic, and substituted alkyl or aryl where the substituents are C, O, N, S, or P, or R 100 and R 101 can be taken together to form a ring structure of five to seven members, and
R 102 and R 103 are independently selected from the group consisting of hydrogen, alkyl, aryl, benzyl, cyclic, heterocyclic, and substituted alkyl or aryl where the substituents are C, O, N, S, or P, or R 102 and R 103 can be taken together to form a ring structure of five to seven members;
(2) a compound of the structure
wherein
R 100 and R 101 are independently selected from the group consisting of hydrogen, alkyl, alkylidene, benzylidene, aryl, benzyl, COR 102 , COOR 102 , CONR 102 R 103 , cyclic, heterocyclic, and substituted alkyl or aryl where the substituents are C, O, N, S, or P, or R 100 and R 101 can be taken together to form a ring structure of five to seven members, and
R 102 and R 103 are independently selected from the group consisting of hydrogen, alkyl, aryl, benzyl, cyclic, heterocyclic, and substituted alkyl or aryl where the substituents are C, O, N, S, or P, or R 102 and R 103 can be taken together to form a ring structure of five to seven members;
(3) a compound of the structure
wherein
R 113 , R 114 , and R 115 are independently selected from the group consisting of hydrogen, alkyl, aryl, cycloalkyl, and heterocyclic moieties; and
(4) a compound of the structure
wherein
R 116 , R 117 , R 18 , R 19 , R 120 , R 121 , R 122 , and R 123 are independently selected from the group consisting of hydrogen, alkyl, aryl, cycloalkyl, heterocyclic, substituted alkyl, substituted aryl, OR 110 , NR 110 R 111 , SR 110 , NO 2 , NO, CN, COR 112 , halogen, and/or any two adjacent groups can be taken together to form ring structure(s) of five to seven members,
R 110 and R 111 , are independently selected from the group consisting of hydrogen, alkyl, aryl, benzyl, cyclic, heterocyclic, substituted alkyl or aryl where the substituents are C, O, N, S, or P, and COR 102 or R 110 and R 111 can be taken together to form a ring structure of five to seven members,
R 112 is R 102 , OR 102 , or NR 102 R 103 , and R 102 and R 103 are independently selected from the group consisting of hydrogen, alkyl, aryl, benzyl, cyclic, heterocyclic, and substituted alkyl or aryl where the substituents are C, O, N, S, or P, or R 102 and R 103 can be taken together to form a ring structure of five to seven members; and (B) at least one second inhibitor having the following structural formula: wherein R 1 and R 4 are independently selected from the group consisting of hydrogen, alkyl, and heteroatom-substituted alkyl, R 2 and R 3 are independently selected from the group consisting of alkyl and heteroatom-substituted alkyl, and X, and X 2
(1) are independently selected from the group consisting of halogen, cyano, amido, —S—C 6 H 5 , carbonyl, alkenyl, alkyl of 1 to 15 carbon atoms, COOR 7 , —S—COR 7 , and —OCOR 7 , wherein R 7 is alkyl or aryl, or
(2) taken together, form a ring structure with the nitrogen.
20 . The composition of claim 19 wherein the second inhibitor is of the structure
wherein R 1 and R 4 are independently selected from the group consisting of hydrogen, alkyl, and heteroatom-substituted alkyl and R 2 and R 3 are independently selected from the group consisting of alkyl and heteroatom-substituted alkyl, and the
portion represents the atoms necessary to form a five-, six-, or seven-membered heterocyclic ring.Cited by (0)
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