Composite construction building panel

Abstract

The present invention relates to the Composite Construction Building Panel now present in the prior art, it provides an improved Composite Construction Building Panel. The present invention allows for the Composite Construction Building Panel to be mounted on varying configurations, ranging from vertical, horizontal or overhead securely without requiring any elaborate construction processes. The present invention allows for the Composite Construction Building Panel to be manufactured using simple, relatively inexpensive process equipment that is already available. The present invention allows for the Composite Construction Building Panel to be a complete structural component with the insulating factors for thermal and sound, plus an exterior finished surface that will protect the foam panels and the interior of the building from the elements and also complete the aesthetically pleasing exterior surface so that no other surface need be installed to the exterior of the building. The present invention allows for the Composite Construction Building Panel to allow for windows, doors or any other thru-way to be installed easily and without excessive impact to the cost or labor.

1 . An improved composite building panel comprising in combination: 
 a polymerous cellular core with substantially parallel front and back faces; and    a thin metal structural member with one planar surface having two perpendicular planar surfaces forming a substantially rectangular structural member; and    said polymerous cellular core having substantially rectangular notches removed from the perimeter to accommodate said thin metal structural members; and    said polymerous cellular core having substantially rectangular notches removed from the planar surface in a vertical orientation spaced across the planar surface for structural support of said polymerous cellular core to accommodate said thin metal structural channels; and    said polymerous cellular core having said thin metal structural members abutting the horizontal said upper and lower notch planar surfaces of said polymerous cellular core bonded to said polymerous cellular core with a chemical bonding agent; and    said thin metal structural members abutted vertically to said planner surface of said vertical notches in said polymerous cellular core with said chemical bonding agent; and    said vertically placed thin metal structural members abutted to the vertical edges of said vertical planar surface of said vertical notches cut in said polymerous cellular core attaching to said upper and lower thin metal structural members and    said vertically placed thin metal structural members having a thermal break created from the said chemical bonding agent; and    said thermal break created from said chemical bonding agent created around the said thin metal structural members, incasing the said horizontal upper and lower perimeter edges of said polymerous cellular core; and    said vertical and horizontal notches have an polymerous cellular foam placed into voids that when cured interconnects said thin metal channels to said polymerous cellular core.    
   
   
       2 . The composite building panel of  claim 1  is further defined by the planar surface of the said polymerous cellular core that will be in orientation to the outside of the structure or the weather side will have a seal coating of a polyurea and polyurethane blend applied to said planar surface facilitating a water proof barrier between the said polymerous cellular core and said weather side of the said polymerous cellular core.  
   
   
       3 . The composite building panel of  claim 2  is further defined by a second application of a blend of polyurea and polyurethane to said first coating of said blend of polyurea and polyurethane on said outer planer surface of the said polymerous cellular core to create stucco appearing outer substrate.  
   
   
       4 . The composite building panel of  claim 2  is further defined by the assembly of a multitude of said composite building panels creating a building perimeter.  
   
   
       5 . The composite building panel of  claim 2  is further defined by the assembly of a multitude of said composite building panels of said  claim 2  creating a roof structure for said building perimeter.  
   
   
       6 . The composite building panel of  claim 1  is further defined by the assembly of a multitude of said composite building panels of  claim 1  creating a floor structure for said building perimeter.  
   
   
       7 . The composite building panel of  claim 1  is further defined by the placement of thru-ways for windows and doorways prior to constructing said building perimeter.