US2007012572A1PendingUtilityA1

Method of producing mold used in production of hydrophobic polymer substrate

Assignee: POSTECH FOUNDATIONPriority: Jul 14, 2005Filed: Jan 19, 2006Published: Jan 18, 2007
Est. expiryJul 14, 2025(expired)· nominal 20-yr term from priority
C25D 1/10B29C 33/38
47
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Claims

Abstract

Disclosed is a method of producing a mold for preparing a hydrophobic polymer substrate including forming an adhesion enhancer on a substrate, forming a first conductive layer on the adhesion enhancer, adhering a predetermined patterned hydrophobic template on the first conductive layer, forming a second conductive layer on the template to prepare a template assembly, metal electroplating on the template assembly to form a metal plating layer on the template assembly, and removing the first conductive layer, the second conductive layer, the adhesion enhancer, and the template from the template assembly.

Claims

exact text as granted — not AI-modified
1 . A method of producing a mold for producing a hydrophobic polymer substrate, comprising; 
 forming an adhesion enhancer on a substrate;    forming a first conductive layer on the adhesion enhancer;    adhering a predetermined patterned hydrophobic template on the first conductive layer;    forming a second conductive layer on the template and on the first conductive layer to prepare a template assembly;    metal electroplating on the template assembly to form a metal plating layer on the template assembly to produce a metal plated template assembly;    removing the template assembly from the metal plated template assembly to separate the template assembly and the metal plating layer.    
   
   
       2 . The method of  claim 1 , wherein the adhesion enhancer is formed by depositing on the substrate a material selected from the group consisting of Cr and Ti.  
   
   
       3 . The method of  claim 1 , wherein the first conductive layer is formed by sputtering on the adhesion enhancer a conductive material selected from the group consisting of gold, copper, and nickel.  
   
   
       4 . The method of  claim 1 , wherein the second conductive layer is formed by gold or carbon ionic coating.  
   
   
       5 . The method of  claim 1 , wherein the hydrophobic template is a hydrophobic leaf.  
   
   
       6 . The method of  claim 5 , wherein the hydrophobic leaf is a leaf of one or more selected from the group consisting of bamboo, lovegrass, trident maple, and tulip plant.  
   
   
       7 . The method of  claim 1 , wherein the metal electroplating is a nickel electroplating.  
   
   
       8 . The method of  claim 7 , wherein the nickel electroplating is performed by using a nickel plating solution including 200 to 330 g/L of nickel sulfamate, 30 to 60 g/L of nickel chloride, and 30 to 60 g/L of boric acid.  
   
   
       9 . The method of  claim 8 , wherein the nickel plating is performed at 50 to 55° C., a pH of 3.8 to 4.5, and a current density of 0.37 to 1.20 mA/dm 2 .

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