Woven construction belt and method to manufacture the woven construction belt

Abstract

A woven construction belt is fabricated by a method to manufacture said belt and, said belt has a surface, at least one warp, at least two wefts, at least two locking wefts and a binding layer. The method has a preparing step, a weaving step, a dipping step and a fixing step. In The preparing step, warp fibers, at least two wefts and at least two locking wefts are made from tempered fibers. In the weaving step, the wefts are first woven transversely through the warp fibers, the locking wefts are subsequently woven through the warp fibers and the wefts to form a woven belt. In the dipping step, the woven belt is dipped into a macerate tank to apply binding material to the woven belt. In the fixing step, the binding material on the woven belt is cured to form a binding layer and complete the woven construction belt.

1 . A woven construction belt being made of tempered fibers and comprising
 a surface;   at least one warp, each warp having
 two edges; and 
 multiple warp fibers parallel to each other; 
   at least two wefts woven through adjacent warp fibers;   at least two locking wefts being woven through two adjacent warp fibers respectively at the edges of each one of the at least one warp and the at least two wefts; and   a binding layer completely covering the surface of the woven construction belt and securely holding the woven at least one warp, at least two wefts and at least two locking wefts together.   
   
   
       2 . The woven construction belt as claimed in  claim 1 , wherein the tempered fibers are manufactured from Polyethylene Terephthalate (PET). 
   
   
       3 . The woven construction belt as claimed in  claim 1 , wherein the tempered fibers are manufactured from Polyproylene (PP). 
   
   
       4 . The woven construction belt as claimed in  claim 1 , wherein the tempered fibers are manufactured from Polyethylene (PE). 
   
   
       5 . The woven construction belt as claimed in  claim 1 , wherein the tempered fibers are manufactured from fiberglass. 
   
   
       6 . The woven construction belt as claimed in  claim 1 , wherein the at least one weft is a single weft. 
   
   
       7 . The woven construction belt as claimed in  claim 1 , wherein the at least one weft is multiple wefts grouped together and parallel to each other. 
   
   
       8 . The woven construction belt as claimed in  claim 1 , wherein the at least two locking wefts are further woven with an adjacent locking weft. 
   
   
       9 . The woven construction belt as claimed in  claim 1 , wherein the at least two locking wefts wrap around the warp after weaving around each weft. 
   
   
       10 . A method for manufacturing a woven construction belt that has a surface, at least one warp with multiple warp fibers, at least two wefts, at least two locking wefts and a binding layer, and the method comprising:
 (a) a preparing step comprising preparing the warp fibers, the at least one warp, the at least two wefts and the at least two locking wefts from tempered fibers;   (b) a weaving step comprising weaving
 the wefts transversely through the warp fibers of the at least one warp; and 
 weaving the locking wefts through adjacent warp fibers respectively at edges of the at least one warp and the at least two wefts to connect the at least two wefts with the at least one warp to form a woven belt; 
   (c) a dipping step comprising dipping the woven belt in a macerate tank to apply binding material to the woven belt to completely cover the at least one warp, the at least two wefts and the at least two locking wefts; and   (d) a fixing step comprising fixing binding material on the woven belt to form the binding layer on the woven belt and complete the woven construction belt.   
   
   
       11 . The method for manufacturing a woven construction belt as claimed in  claim 10 , wherein fixing the binding material on the woven belt is performed at a temperature between 100° C. and 200° C. to form the binding layer on the woven belt. 
   
   
       12 . The method for manufacturing a woven construction belt as claimed in  claim 10 , wherein the locking wefts wrap around the at least one warp between adjacent wefts. 
   
   
       13 . The method for manufacturing a woven construction belt as claimed in  claim 10 , wherein the locking wefts further weave through an adjacent locking weft. 
   
   
       14 . The method for manufacturing a woven construction belt as claimed in  claim 11 , wherein the tempered fibers are Polyethylene Terephthalate (PET). 
   
   
       15 . The method for manufacturing a woven construction belt as claimed in  claim 11 , wherein the tempered fibers are Polyproylene (PP). 
   
   
       16 . The method for manufacturing a woven construction belt as claimed in  claim 11 , wherein the tempered fibers are Polyethylene (PE). 
   
   
       17 . The method for manufacturing a woven construction belt as claimed in  claim 11 , wherein the tempered fibers are manufactured from fiberglass.