Downhole tool and method

Abstract

A downhole tool for generating a fluid pressure pulse, and to a method of generating a fluid pressure pulse downhole. One example being an improved downhole tool and method for transmitting data signals from a downhole environment to surface, the downhole tool comprising a fluid actuated flow restrictor; a first fluid flow path for flow of actuating fluid to actuate the flow restrictor; a second fluid flow path for flow of actuating fluid to actuate the flow restrictor; and a control member movable between a first closed position where the first fluid flow path is closed and the second fluid flow path is open, and a discrete second closed position where the first fluid flow path is open and the second fluid flow path is closed, for controlling actuation of the flow restrictor to generate a fluid pressure pulse.

1 . A downhole tool for generating a fluid pressure pulse in a fluid, the tool comprising:
 a fluid actuated flow restrictor moveable between a de-energised configuration and an energised configuration, the fluid flowing around the flow restrictor in a flow direction;   a first fluid flow path;   a second fluid flow path; and   a control member movable between a first position where the first fluid flow path is closed and the second fluid flow path is open, and a discrete second position where the first fluid flow path is open and the second fluid flow path is closed, for controlling actuation of the flow restrictor, movement of the control member from the first position to the second position permitting the supply of fluid to the flow restrictor to urge the flow restrictor in a direction opposite the flow direction from the de-energised configuration to the energised configuration generating, in use, a pressure pulse in the fluid.   
   
   
       2 . A tool as claimed in  claim 1 , wherein the tool is adapted to generate fluid pressure pulses to transmit data concerning measured downhole parameters to surface. 
   
   
       3 . A tool as claimed in  claim 1 , wherein the first fluid flow path is for flow of actuating fluid to the flow restrictor and the second fluid flow path is for flow of actuating fluid from the flow restrictor. 
   
   
       4 . A tool as claimed in  claim 3 , wherein the control member serves for controlling flow of actuating fluid to directly actuate the flow restrictor. 
   
   
       5 . A tool as claimed in  claim 1 , comprising an intermediate member in fluid communication with the flow restrictor, and wherein the first fluid flow path is for fluid flow to the intermediate member and the second fluid flow path is for fluid flow from the intermediate member, the control member serving for controlling fluid flow to and from the intermediate member, which in turn controls actuation of the flow restrictor. 
   
   
       6 . A tool as claimed in  claim 5 , wherein the intermediate member comprises a piston mounted in a cylinder. 
   
   
       7 . A tool as claimed in  claim 1 , wherein, during movement of the control member between the first and second closed positions, both the first and second fluid flow paths are open. 
   
   
       8 . A tool as claimed in  claim 1 , wherein the control member is adapted to be moved between said closed positions in a determined time period. 
   
   
       9 . A tool as claimed in  claim 8 , wherein the control member is adapted to be moved between said closed positions in a fraction of a second. 
   
   
       10 . A tool as claimed in  claim 1 , wherein the tool is arranged to allow flow of a determined volume of fluid to or from the flow restrictor through the first and second flow paths. 
   
   
       11 . A tool as claimed in  claim 10 , wherein the flow restrictor comprises a fluid actuated member mounted in a cylinder, and wherein the control member is adapted to control supply of fluid to and from the cylinder to allow said flow of fluid. 
   
   
       12 . A tool as claimed in  claim 1 , wherein the first and second fluid flow paths are dead-ended, such that there is a limited fluid flow through or past the control member, in use. 
   
   
       13 . A tool as claimed in  claim 1 , wherein the control member is movable in response to an applied actuating force. 
   
   
       14 . A tool as claimed in  claim 1 , wherein the tool is arranged such that: when the control member is in the first closed position, part of the flow restrictor is exposed to fluid at a downstream fluid pressure, and when the control member is in the second closed position, said part of the flow restrictor is exposed to fluid at an upstream fluid pressure. 
   
   
       15 . A tool as claimed in  claim 1 , wherein the first closed position of the control member is a de-energised closed position, and the second closed position is an energised closed position. 
   
   
       16 . A tool as claimed in  claim 15 , wherein movement of the control member from the de-energised closed position to the energised closed position is adapted to generate a fluid pressure pulse. 
   
   
       17 . A tool as claimed in  claim 15 , wherein movement of the control member from the energised closed position to the de-energised closed position is adapted to generate a fluid pressure pulse. 
   
   
       18 . A tool as claimed in  claim 1 , wherein the control member is biased towards a selected closed position. 
   
   
       19 . A tool as claimed in  claim 1 , wherein the control member takes the form of a control valve, and wherein the tool comprises a control valve seat, the control valve adapted to sealingly engage said valve seat when in a selected closed position. 
   
   
       20 . A tool as claimed in  claim 19 , comprising a plurality of valve seats, one corresponding to each of said first and second closed positions of the control valve. 
   
   
       21 . A tool as claimed in  claim 1 , wherein the first and second fluid flow paths are internal and defined by a body of the tool. 
   
   
       22 . A tool as claimed in  claim 1 , wherein the flow paths extend between part of the flow restrictor and a source of actuating fluid. 
   
   
       23 . A tool as claimed in  claim 1 , wherein one of the first and second fluid flow paths comprises an inlet and the other one of said fluid flow paths comprises an outlet, facilitating selective fluid flow to and from part of the flow restrictor. 
   
   
       24 . A tool as claimed in  claim 23 , wherein the first fluid flow path forms the inlet and the second fluid flow path forms the outlet, facilitating fluid flow from the inlet to the flow restrictor through the first fluid flow path, and from the flow restrictor to the outlet through the second fluid flow path. 
   
   
       25 . A tool as claimed in  claim 1 , wherein at least part of the flow restrictor is movable to generate a fluid pressure pulse, and wherein said part is moveable between a de-energised position and an energised position where fluid flow is restricted compared to the de-energised position. 
   
   
       26 . A tool as claimed in  claim 25 , wherein the tool is arranged to generate a positive fluid pressure pulse by movement of said part of the flow restrictor from the de-energised to the energised position. 
   
   
       27 . A tool as claimed in  claim 25 , wherein the tool is arranged to generate a negative fluid pressure pulse by movement of said part of the flow restrictor from the energised to the de-energised position. 
   
   
       28 . A downhole tool for generating a fluid pressure pulse, the tool comprising:
 a fluid actuated flow restrictor, wherein the flow restrictor takes the form of a main valve, and wherein a body of the main valve is moveable between de-energised and energised positions, to generate a fluid pressure pulse, wherein the flow restrictor comprises a piston mounted in a cylinder, the control member being adapted to control supply of fluid to and from the cylinder to allow said flow of fluid;   a first fluid flow path for flow of actuating fluid to actuate the flow restrictor;   a second fluid flow path for flow of actuating fluid to actuate the flow restrictor; and   a control member movable between a first closed position where the first fluid flow path is closed and the second fluid flow path is open, and a discrete second closed position where the first fluid flow path is open and the second fluid flow path is closed, for controlling actuation of the flow restrictor.   
   
   
       29 . A tool as claimed in  claim 28  wherein the flow restrictor comprises a piston mounted in a cylinder, the control member being adapted to control supply of fluid to and from the cylinder to allow said flow of fluid. 
   
   
       30 . A tool as claimed in  claim 28 , wherein the piston is coupled to the valve body, and is movable to thereby move the valve body and generate a pulse. 
   
   
       31 . A tool as claimed in  claim 28 , wherein the piston is movable on selective exposure to fluid pressure, controlled by the control member. 
   
   
       32 . A tool as claimed in  claim 28 , wherein the piston comprises a piston face, and wherein when the control member is in the first closed position, said piston face is exposed to fluid at a downstream fluid pressure, and when the control member is in the second closed position, said piston face is exposed to fluid at an upstream fluid pressure. 
   
   
       33 . A downhole tool for generating a fluid pressure pulse, the tool comprising:
 a fluid actuated flow restrictor;   a first fluid flow path for flow of actuating fluid to actuate the flow restrictor;   a second fluid flow path for flow of actuating fluid to actuate the flow restrictor; and   a control member movable between a first closed position where the first fluid flow path is closed and the second fluid flow path is open, and a discrete second closed position where the first fluid flow path is open and the second fluid flow path is closed, for controlling actuation of the flow restrictor, wherein the control member forms part of an actuating assembly, and wherein a further part of the actuating assembly serves for moving the control member between said closed positions.   
   
   
       34 . A tool as claimed in  claim 33 , wherein the actuating assembly is electro-mechanical. 
   
   
       35 . A tool as claimed in  claim 34 , wherein the actuating assembly comprises a solenoid having a solenoid rod and a solenoid coil for exerting an actuating force on the rod, and wherein the control member is coupled to the solenoid rod. 
   
   
       36 . A downhole tool for generating a fluid pressure pulse, the tool comprising:
 a fluid actuated flow restrictor;   a first fluid flow path for flow of actuating fluid to actuate the flow restrictor;   a second fluid flow path for flow of actuating fluid to actuate the flow restrictor;   a control member movable between a first closed position where the first fluid flow path is closed and the second fluid flow path is open, and a discrete second closed position where the first fluid flow path is open and the second fluid flow path is closed, for controlling actuation of the flow restrictor;   an outer mounting which, together with the flow restrictor, defines an external fluid flow channel; and   a tool body housing the flow restrictor and the control member, and wherein the tool body is adapted to be mounted in the outer mounting.   
   
   
       37 . A tool as claimed in  claim 36 , wherein the flow restrictor is movable relative to the outer mounting to restrict the external fluid flow channel and generate a fluid pressure pulse. 
   
   
       38 . A tool as claimed in  claim 36 , comprising a tool body housing the flow restrictor and the control member, and wherein the tool body is adapted to be mounted in the outer mounting. 
   
   
       39 . A tool as claimed in  claim 36 , wherein the outer mounting is adapted to locate the tool downhole. 
   
   
       40 . A downhole tool for generating a fluid pressure pulse, the tool comprising:
 a fluid actuated flow restrictor;   a first fluid flow path for flow of actuating fluid to actuate the flow restrictor;   a second fluid flow path for flow of actuating fluid to actuate the flow restrictor; and   a control member movable between a first closed position where the first fluid flow path is closed and the second fluid flow path is open, and a discrete second closed position where the first fluid flow path is open and the second fluid flow path is closed, for controlling actuation of the flow restrictor, wherein at least part of the control member is mounted in a chamber isolated from external fluid, and wherein a lubricating fluid is provided in the chamber, and wherein the tool includes a pressure compensator for pressurising the lubricating fluid to a pressure of fluid in the borehole.   
   
   
       41 . A tool as claimed in  claim 40 , wherein a lubricating fluid is provided in the chamber, and wherein the tool includes a pressure compensator for pressurising the lubricating fluid to a pressure of fluid in the borehole. 
   
   
       42 . A tool as claimed in  claim 1 , wherein the control member is repeatedly movable between the first and second closed positions, for generating a plurality of fluid pressure pulses. 
   
   
       43 . A tool as claimed in  claim 1 , wherein the tool takes the form of a measurement whilst drilling (MWD) or logging whilst drilling (LWD) tool comprising at least one sensor for measuring at least one downhole parameter. 
   
   
       44 . A downhole tool comprising:
 a fluid actuated flow restrictor moveable between a de-energised configuration and an energised configuration, the fluid flowing around the flow restrictor in a flow direction;   a first fluid flow path;   a second fluid flow path; and   a control member movable between a first closed position where the first fluid flow path is closed and the second fluid flow path is open, and a discrete second closed position where the first fluid flow path is open and the second fluid flow path is closed, for controlling actuation of the flow restrictor, movement of the control member from the first position to the second position permitting the supply of fluid to the flow restrictor to urge the flow restrictor in a direction opposite the flow direction from the de-energised configuration to the energised configuration generating, in use, a pressure pulse in the fluid.   
   
   
       45 . A downhole tool comprising:
 a fluid actuated flow restrictor moveable between a de-energised configuration and an energised configuration, the fluid flowing around the flow restrictor in a flow direction; and   a control member operatively associated with the flow restrictor and movable between a de-energised closed position and an energised closed position, to control fluid flow to actuate the flow restrictor and thus generate a fluid pressure pulse;   wherein movement of the control member from the de-energised closed position to the energised closed position permitting the supply of fluid to the flow restrictor to urge the flow restrictor in a direction opposite the flow direction from the de-energised configuration to the energised configuration generating, in use, a pressure pulse in the fluid.   
   
   
       46 . A downhole tool for generating a fluid pressure pulse, the tool comprising:
 a fluid actuated flow restrictor moveable between a de-energised configuration and an energised configuration, the fluid flowing around the flow restrictor in a flow direction;   a first fluid flow path;   a second fluid flow path; and   a control member movable between a first closed position where the first fluid flow path is closed and the second fluid flow path is open, and a discrete second closed position where the first fluid flow path is open and the second fluid flow path is closed, for controlling actuation of the flow restrictor, movement of the control member from the first position to the second position permitting the supply of fluid to the flow restrictor to urge the flow restrictor in a direction opposite the flow direction from the de-energised configuration to the energised configuration generating, in use, a pressure pulse in the fluid.   
   
   
       47 . A method of generating a fluid pressure pulse downhole, the method comprising the steps of:
 locating a fluid actuated flow restrictor downhole, the flow resistor moveable between a de-energised configuration and an energised configuration, the fluid flowing around the flow restrictor in a flow direction;   providing a first fluid flow path for flow of actuating fluid to actuate the flow restrictor;   providing a second fluid flow path for flow of actuating fluid to actuate the flow restrictor; and   moving a control member between a first closed position where the first fluid flow path is closed and the second fluid flow path is open and a discrete second closed position where the first fluid flow path is open and the second fluid flow path is closed, to urge the flow restrictor in a direction opposite the flow direction from the de-energised configuration to the energised configuration generating a pressure pulse in the fluid.   
   
   
       48 . A method as claimed in  claim 47 , wherein the method is a method of transmitting data relating to at least one measured downhole parameter to surface, wherein the generated pulse corresponds to the measured parameter. 
   
   
       49 . A method as claimed in  claim 47 , wherein the method is a measurement whilst drilling (MWD) or logging whilst drilling (LWD) method. 
   
   
       50 . A method as claimed in  claim 47 , wherein the method is a method of generating a positive fluid pressure pulse, and comprises moving the control member from the first closed position to the second closed position to generate the positive pulse. 
   
   
       51 . A method as claimed in  claim 47 , wherein the method is a method of generating a negative fluid pressure pulse, and comprises moving the control member from the second closed position to the first closed position to generate the negative pulse. 
   
   
       52 . A method as claimed in  claim 47 , comprising exerting an actuating force on the control member to move the member between the first and second closed positions, to control generation of the pulse. 
   
   
       53 . A method as claimed in  claim 47 , wherein the flow restrictor is moved between a de-energised configuration and an energised configuration where fluid flow is restricted compared to the de-energised configuration, to generate the fluid pressure pulse. 
   
   
       54 . A method as claimed in  claim 47 , wherein the flow restrictor is moved between an energised configuration and a de-energised configuration, fluid flow being restricted in the energised configuration compared to the de-energised configuration, to generate the fluid pressure pulse. 
   
   
       55 . A method as claimed in  claim 47 , comprising opening both fluid flow paths during transition of the control member between the first and second closed positions.