US2009087338A1PendingUtilityA1

Nickel base super alloy

Assignee: ROLLS ROYCE PLCPriority: Oct 2, 2007Filed: Sep 4, 2008Published: Apr 2, 2009
Est. expiryOct 2, 2027(~1.2 yrs left)· nominal 20-yr term from priority
C22C 19/07C22C 30/00C22C 19/056
61
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Claims

Abstract

A nickel base superalloy consisting of 20 to 40 wt % cobalt, 10 to 15 wt % chromium, 3 to 6 wt % molybdenum, 0 to 5 wt % tungsten, 2.5 to 4 wt % aluminium, 3.4 to 5 wt % titanium, 1.35 to 2.5 wt % tantalum, 0 to 2 wt % niobium, 0.5 to 1 wt % hafnium, 0 to 0.1 wt % zirconium, 0.01 to 0.05 wt % carbon, 0.01 to 0.05 wt % boron, 0 to 2 wt % silicon and the balance nickel plus incidental impurities. The gamma prime phase comprises (Ni/Co) 3 (Al/Ti/Ta).

Claims

exact text as granted — not AI-modified
1 . A nickel base superalloy consisting of 23 to 40 wt % cobalt, 10 to 15 wt % chromium, 3 to 6 wt % molybdenum, 0 to 5 wt % tungsten, 2.5 to 4 wt % aluminium, 3.4 to 5 wt % titanium, 1.35 to 2.5 wt % tantalum, 0 to 2 wt % niobium, 0.5 to 1 wt % hafnium, 0 to 0.1 wt % zirconium, 0.01 to 0.05 wt % carbon, 0.01 to 0.05 wt % boron, 0 to 2 wt % silicon and the balance nickel plus incidental impurities. 
   
   
       2 . A nickel base superalloy as claimed in  claim 1  consisting of 23.5 to 30 wt % cobalt, 10 to 15 wt % chromium, 3 to 6 wt % molybdenum, 0 to 5 wt % tungsten, 2.5 to 4 wt % aluminium, 3.4 to 5 wt % titanium, 1.35 to 2.5 wt % tantalum, 0 to 2 wt % niobium, 0.5 to 1 wt % hafnium, 0 to 0.1 wt % zirconium, 0.01 to 0.05 wt % carbon, 0.01 to 0.05 wt % boron, 0 to 1 wt % silicon and the balance nickel plus incidental impurities. 
   
   
       3 . A nickel base superalloy as claimed in  claim 1  consisting of 23.5 to 28 wt % cobalt, 10 to 15 wt % chromium, 3 to 6 wt % molybdenum, 0 to 5 wt % tungsten, 2.5 to 4 wt % aluminium, 3.4 to 5 wt % titanium, 1.35 to 2.5 wt % tantalum, 0.5 to 1 wt % hafnium, 0 to 0.1 wt % zirconium, 0.01 to 0.05 wt % carbon, 0.01 to 0.05 wt % boron, 0 to 0.2 wt % silicon and the balance nickel plus incidental impurities. 
   
   
       4 . A nickel base superalloy as claimed in  claim 3  consisting of 24 to 27 wt % cobalt, 14.5 wt % chromium, 5 wt % molybdenum, 3 wt % aluminium, 4.5 wt % titanium, 2 wt % tantalum, 0.55 wt % hafnium, 0.06 wt % zirconium, 0.027 to 0.03 wt % carbon, 0.015 to 0.02 wt % boron, 0 to 0.2 wt % silicon and the balance nickel plus incidental impurities. 
   
   
       5 . A nickel base superalloy as claimed in  claim 4  consisting of 46.34 wt % nickel, 24 wt % cobalt, 14.5 wt % chromium, 5 wt % molybdenum, 3 wt % aluminium, 4.5 wt % titanium, 2 wt % tantalum, 0.55 wt % hafnium, 0.06 wt % zirconium, 0.03 wt % carbon, 0.02 wt % boron. 
   
   
       6 . A nickel base superalloy as claimed in  claim 4  consisting of 43.35 wt % nickel, 27 wt % cobalt, 14.5 wt % chromium, 5 wt % molybdenum, 3 wt % aluminium, 4.5 wt % titanium, 2 wt % tantalum, 0.55 wt % hafnium, 0.06 wt % zirconium, 0.027 wt % carbon, 0.015 wt % boron. 
   
   
       7 . A nickel base superalloy as claimed in  claim 1  consisting of 24 to 27 wt % cobalt, 10 to 15 wt % chromium, 3 to 6 wt % molybdenum, 0 to 5 wt % tungsten, 2.5 to 4 wt % aluminium, 2.4 to 5 wt % titanium, 1.35 to 2.5 wt % tantalum, 0.5 to 1 wt % hafnium, 0 to 0.1 wt % zirconium, 0.01 to 0.05 wt % carbon, 0.01 to 0.05 wt % boron, 0 to 0.2 wt % silicon and the balance nickel plus incidental impurities. 
   
   
       8 . A nickel base superalloy as claimed in  claim 1  wherein the precipitated gamma prime phase comprises a (Ni/Co) 3  (Al/Ti/Ta). 
   
   
       9 . A nickel base superalloy as claimed in  claim 1  wherein the precipitated gamma prime phase comprises a (Ni/Co) 3  (Al/Ti/Ta/Nb). 
   
   
       10 . A nickel base superalloy as claimed in  claim 1  wherein the precipitated gamma prime phases comprises Co 3 Ta and/or Co 3 Ti. 
   
   
       11 . A gas turbine engine component comprising a nickel base superalloy as claimed in  claim 1 . 
   
   
       12 . A gas turbine engine component as claimed in  claim 11  wherein the component is a turbine disc or a compressor disc.

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