Composite structural panels and their design, materials, manufacturing, handling, assembly and erection methods used for constructing homes and commercial structures

Abstract

Disclosed is an environmentally friendly system to manufacture composite cementitious building panels and to assemble them into completely finished structures. The present invention is an economical building system that provides greater protection from various environmental hazards while requiring less maintenance, energy consumption and upkeep than the currently available systems.

1 . A roof panel comprising:
 a selected one of a flat roof section and pitched roof section, the roof panels are designed as an inverted “T” beam, roof panels are reinforced with steel and fiber to increase strength and to provide safety by holding the roof panel together, the roof panels are joined to each other and to wall panels using through bolts or rods and/or concrete screws or bolts, the wall panels are designed to span the joints between roof panels when assembled to insure that the roof panels cannot separate, the roof panels are generally molded complete with all required reinforcement, penetrations, ducts, piping and conduit.   
   
   
       2 . A wall panel comprising:
 a wall section, the wall panels are designed as a selected one of a solid and hollow cored section, wall panels are reinforced with steel and fiber to increase strength and to provide safety by holding the wall panel together, the wall panels are joined to each other and to wall panels using a selected one of through bolts, rods, concrete screws, and concrete bolts and any combination of through bolts, rods, concrete screws, and concrete bolts, the selected one of roof and ceiling and floor panels are designed to span the joints between wall panels when assembled to insure that the wall panels cannot separate, the wall panels are generally molded complete with all required reinforcement, penetrations, ducts, piping and conduit.   
   
   
       3 . A fence panel comprising:
 a fence section, the fence panels are designed as a selected one of a single solid section and a laminated double section and that facilitates production of surface patterns and relief and that have a selected one of solid and hollow panel, fence panels are reinforced with steel and fiber to increase strength and to provide safety by holding the fence panel together, the fence panels are joined to each other at pylons, the fence panels are designed to span from one pylon to another pylon.