US2009298373A1PendingUtilityA1

Extremely high liquid barrier fabrics

Assignee: DU PONTPriority: Sep 17, 2002Filed: Aug 10, 2009Published: Dec 3, 2009
Est. expirySep 17, 2022(expired)· nominal 20-yr term from priority
D04H 3/016D04H 3/007D06M 7/00D04H 1/559D04H 1/56A61F 13/51462A41D 31/102Y10T442/66B32B 2307/73Y10T442/608Y10T442/614B32B 5/26B32B 2255/02Y10T442/626Y10T442/68Y10T442/621B32B 2255/26Y10T442/659B32B 2307/724Y10T442/60Y10T442/2164B32B 5/022Y10T442/2189Y10T442/681
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Claims

Abstract

One embodiment of the present invention is a nonwoven fabric comprising a support web and a fibrous barrier web, having a hydrohead of at least about 145 cm and a Frazier permeability of at least about 0.3 m 3 /m 2 -min.

Claims

exact text as granted — not AI-modified
1 . A nonwoven fabric comprising a support web and a fibrous barrier web, having a hydrohead of at least about 145 cm and a Frazier permeability of at least about 0.3 m 3 /m 2 -min. 
     
     
         2 . A nonwoven fabric comprising at least one support web and a hydrophobic barrier web with fibers having diameters of less than 2.0 micrometers, a hydrohead of at least about 145 cm and a Frazier permeability of at least about 0.3 m 3 /m 2 -min. 
     
     
         3 . The nonwoven fabric of  claims 1  or  2 , wherein said barrier web fibers have diameters of less than 1.0 micrometer. 
     
     
         4 . The nonwoven fabric of  claims 1  or  2 , wherein said barrier web fibers have diameters of less than 0.5 micrometer. 
     
     
         5 . The nonwoven fabric of  claim 3 , wherein the barrier layer basis weight is no more than 15 g/m 2 . 
     
     
         6 . The nonwoven fabric of  claim 4 , wherein the barrier layer has a basis weight of no more than 3 g/m 2 . 
     
     
         7 . The nonwoven fabric of  claims 1  or  2 , wherein said barrier web comprises nanofibers of hydrophobic polymer or copolymer. 
     
     
         8 . The nonwoven fabric of  claim 7 , wherein said hydrophobic polymer or copolymer is a polyolefin, a partially fluorinated polymer or a perfluorinated polymer. 
     
     
         9 . The nonwoven fabric of  claim 8 , wherein said hydrophobic polymer or copolymer has repeating units derived from ethylene, propylene, butenes, hexenes, octenes, styrenes, 4-methylpentene-1 and combinations thereof. 
     
     
         10 . The nonwoven fabric of  claims 1  or  2 , wherein said barrier web is rendered hydrophobic by coating with a hydrophobic coating. 
     
     
         11 . The nonwoven fabric of  claim 10 , wherein said hydrophobic coating is a fluorocarbon coating material. 
     
     
         12 . The nonwoven fabric of  claims 1  or  2 , wherein the barrier web has a maximum pore size between fibers of no more than about 23 micrometers. 
     
     
         13 . The nonwoven fabric of  claims 1  or  2 , wherein the barrier web has a solids fraction of no less than about 0.03. 
     
     
         14 . A nonwoven barrier fabric comprising a fibrous barrier web, said fabric having a hydrohead of at least about 145 cm and a Frazier permeability of at least about 0.3 m 3 /m 2 -min and having a relationship between barrier web basis weight, and fabric hydrohead and Frazier permeability described by the formula: 
       
         
           
             
               
                 
                   Bwt 
                    
                   
                       
                   
                    
                   
                     ( 
                     
                       g 
                        
                       
                         / 
                       
                        
                       
                         m 
                         2 
                       
                     
                     ) 
                   
                 
                 ≤ 
                 
                   
                     4000 
                     · 
                     c 
                     · 
                     
                       ( 
                       
                         1 
                         - 
                         
                           2.3 
                           · 
                           c 
                         
                       
                       ) 
                     
                     · 
                     
                       ρ 
                       f 
                     
                   
                   
                     
                       Frazier 
                       · 
                       Hy 
                     
                      
                     
                         
                     
                      
                     dr 
                      
                     
                         
                     
                      
                     oh 
                      
                     
                         
                     
                      
                     
                       ead 
                       
                         k 
                          
                         
                           ( 
                           c 
                           ) 
                         
                       
                     
                   
                 
               
               , 
             
           
         
       
       wherein
 ρ f , is the density of the barrier fibers, kg/m 3 c is the solids volume fraction of the barrier web,
     k ( c )=3.58 ·c   2 −1.32 ·c+ 1.77, 
 
 Frazier is in units of m 3 /m 2 -min, and 
 Hydrohead is in units of centimeters of water column. 
 
     
     
         15 . A nonwoven fabric according to one of  claims 1 ,  2  or  14 , comprising a structure of FF/mSB, wherein FF is a barrier web. 
     
     
         16 . A nonwoven fabric according to one of  claims 1 ,  2  or  14 , comprising a structure of FF/SB, wherein FF is a barrier web. 
     
     
         17 . A nonwoven fabric according to one of  claims 1 ,  2  or  14 , comprising a structure of mSB/FF/mSB, wherein FF is a barrier web. 
     
     
         18 . A nonwoven fabric according to one of  claims 1 ,  2  or  14 , comprising a structure of FF/MB/SB, wherein FF is a barrier web. 
     
     
         19 . A nonwoven fabric according to one of  claims 1 ,  2  or  14 , comprising a structure of SB/MB/FF/MB/SB, wherein FF is a barrier web. 
     
     
         20 . A nonwoven fabric according to one of  claims 1 ,  2  or  14 , comprising a structure of FF/MB/mSB, wherein FF is a barrier web. 
     
     
         21 . A nonwoven fabric according to one of  claims 1 ,  2  or  14 , comprising a structure of mSB/MB/FF/MB/mSB, wherein FF is a barrier web. 
     
     
         22 . A nonwoven fabric according to one of  claims 1 ,  2  or  14 , comprising a structure of SB/MB/FF/SB, wherein FF is a barrier web. 
     
     
         23 . A nonwoven fabric of  claims 1  or  2 , wherein said support web comprises fibers having diameters less than about 20 times the barrier web fiber diameters. 
     
     
         24 . The nonwoven fabric of  claim 23 , wherein said support web fibers have diameters less than about 13 micrometers.

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