US2010031593A1PendingUtilityA1

Sloping roof system and insulating board for sloping roof systems

53
Assignee: ROCKWOOL MINERALWOLLEPriority: Jan 12, 2007Filed: Jan 11, 2008Published: Feb 11, 2010
Est. expiryJan 12, 2027(~0.5 yrs left)· nominal 20-yr term from priority
Inventors:Gerd Klose
E04D 13/1693
53
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Claims

Abstract

The invention relates to an insulation panel ( 6 ) for a sloping roof system, comprising an insulation body having a planar base and a surface as well as lateral surfaces ( 14 ) connecting the base to the surface, wherein the base is directed anti-parallel with respect to the surface, so that the surface is at least inclined with respect to the base, wherein the insulation body is designed in a sandwich fashion and includes at least a first layer ( 11 ) having heat and/or sound insulation properties, particularly from mineral wool, preferably from rock wool. To provide an insulation panel ( 6 ) for a sloping roof system with improved mechanical properties, so that the panel can resist high pressure loads and shearing stresses on the one side and is suitable for forming a kit for a sloping roof construction on the other side, it is proposed that the first layer ( 11 ) is connected to a second layer ( 13 ) having mechanical properties, particularly a pressure strength and/or bending strength, different from those of the first layer ( 11 ) and consisting of a material which is different from the material of the first layer ( 11 ) and at least has a higher bending stiffness.

Claims

exact text as granted — not AI-modified
1 .- 74 . (canceled) 
   
   
       75 . Insulation panel for a sloping roof system, comprising an insulation body having a planar base and a surface as well as lateral surfaces connecting the base to the surface, wherein the base is oriented ant-parallel with respect to the surface, so that the surface is at least inclined with respect to the base, wherein the insulation body is designed in a sandwich fashion and includes at least a first layer having heat and/or sound insulation properties and made from mineral wool, preferably rock wool, wherein the first layer is connected to the second layer having mechanical properties, in particular a pressure strength and/or bending strength, different from those of the first layer and consisting of a material which is different from the material of the first layer and at least has a higher bending stiffness, and that the layers are connected to each other, preferably by gluing, or are laminated onto each other. 
   
   
       76 . Insulation panel according to  claim 75 , wherein the second layer is constituted by a molded body from pressure-resistant and/or rigid material, particularly from a magnesia binder, for example from Sorel cement, or from mixtures of binding agents with magnesia binder. 
   
   
       77 . Insulation panel according to  claim 75 , wherein the insulation body at least has a lateral surface which extends parallel to the inclination and is oriented to the base at an angle deviating from the right angle. 
   
   
       78 . Insulation panel according to  claim 75 , wherein the first layer has a fiber orientation towards the surface. 
   
   
       79 . Insulation panel according to  claim 76 , wherein the second layer consisting of a pressure-resistant material at least comprises a two-dimensional reinforcement from wovens, non-wovens, rovings from glass, plastic and/or natural fibers. 
   
   
       80 . Insulation panel according to  claim 76 , wherein the second layer consisting of a pressure-resistant material additionally includes amounts of water glass, organically modified silicates (ormosiles), silica glass and/or plastic dispersions or emulsions. 
   
   
       81 . Insulation panel according to  claim 76 , wherein the second layer consisting of a pressure-resistant material at least includes an interior reinforcement from textile, glass or mineral wool fibers. 
   
   
       82 . Insulation panel according to  claim 75 , wherein at least one lateral surface of the layer comprising the base is at least partly formed with a pressure-resistant and/or rigid coating, the material of this coating being preferably identical with the material of the pressure-resistant and/or rigid second layer. 
   
   
       83 . Insulation panel according to  claim 75 , wherein the insulation body comprises a first layer from mineral fibers having heat and/or sound insulation properties, a second layer from a pressure-resistant and/or rigid material, particularly from a magnesia binder, arranged on the first layer, a third layer, particularly from mineral fibers and having heat and/or sound insulation properties, arranged on the second layer, and finally a fourth layer from a pressure-resistant and/or rigid material, particularly from a magnesia binder. 
   
   
       84 . Sloping roof system for a flat or a flat inclined roof, consisting of an insulation layer preferably arranged on a support, particularly on a sub-roof made of trapezoid metal sheets, with a film sealing, particularly an air barrier, being interposed, wherein the insulation layer is composed of plate-shaped insulation elements and covered with an outer roof skin and wherein at least a part of the plate-shaped insulation elements includes an insulation body which is configured in a sandwich fashion and at least comprises a first layer having heat and/or sound insulation properties, from mineral wool, preferably rock wool,
 wherein the second layer has mechanical properties, particularly a pressure strength and bending strength, different from those of the first layer and consists of a material which is different from the material of the first layer and at least has a higher bending stiffness, and that the layers are connected to each other, preferably by gluing, or are laminated onto each other.   
   
   
       85 . Sloping roof system according to  claim 84 , wherein on the support a plate-shaped insulation element is arranged, which at least includes a lateral surface oriented to a surface of the insulation element which is the upper surface within the insulation layer and to a surface of the insulation element which is the lower surface within the insulation layer at an angle deviating from the right angle, and that the lower large surface is formed greater in area than the upper large surface of the insulation element. 
   
   
       86 . Sloping roof system according to  claim 84 , wherein on the support a plate-shaped insulation element is arranged having a lateral surface which is joined by and flush with the surface of a molded part substantially having a triangular or trapezoid cross section, at least a surface inclined at an angle with respect to the horizontal. 
   
   
       87 . Sloping roof system according to  claim 86 , wherein the molded part is connected, particularly glued to the lateral surface of the adjoining insulation element and/or to that of the insulation element arranged in the layer which is arranged underneath. 
   
   
       88 . Sloping roof system according to  claim 84 , wherein the insulation element has two large surfaces, each of which comprises a second layer from a material which is different from the material of the first layer with the heat and/or sound insulation properties and at least has a higher bending stiffness. 
   
   
       89 . Sloping roof system according to  claim 84 , wherein a large surface of the insulation body is formed as planar base which is arranged anti-parallel and at least inclined with respect to a second large surface of the insulation body, wherein the insulation body has lateral surfaces connecting the base to the second large surface. 
   
   
       90 . Sloping roof system according to  claim 84 , wherein the second layer is constituted by a molded body from a pressure-resistant and/or rigid material, particularly from a magnesia binder, for example from Sorel cement, or from mixtures of binding agents with magnesia binder. 
   
   
       91 . Sloping roof system according to  claim 89 , wherein the insulation body at least includes a lateral surface extending parallel to the inclination and oriented to the base at an angle deviating from the right angle. 
   
   
       92 . Sloping roof system according to  claim 84 , wherein the first layer has a fiber orientation towards the surface. 
   
   
       93 . Sloping roof system according to  claim 84 , wherein the second layer consisting of a pressure-resistant material at least comprises a two-dimensional reinforcement from wovens, non-wovens, rovings from glass, plastic and/or natural fibers. 
   
   
       94 . Sloping roof system according to  claim 84 , wherein the second layer consisting of a pressure-resistant material at least comprises an interior reinforcement from textile, glass and/or mineral wool fibers. 
   
   
       95 . Sloping roof system according to  claim 84 , wherein at least one lateral surface of the first layer comprising the base is at least partly formed with a pressure-resistant and/or rigid coating, wherein the material of the coating is preferably identical with the material of the pressure-resistant and/or rigid second layer. 
   
   
       96 . Sloping roof system according to  claim 84 , wherein the insulation body comprises a first layer from mineral fibers with heat and/or sound insulation properties, a second layer from a pressure-resistant and/or rigid material, particularly from a magnesia binder, arranged on the first layer, a third layer with heat and/or sound insulation properties, particularly from mineral fibers, arranged on the second layer and finally a fourth layer from a pressure-resistant and/or rigid material, particularly from a magnesia binder. 
   
   
       97 . Sloping roof system according to  claim 89 , wherein the second surface includes several planes which are differently inclined. 
   
   
       98 . Sloping roof system according to  claim 84 , wherein the second layer is formed smaller in area than the first layer. 
   
   
       99 . Sloping roof system according to  claim 89 , wherein the first layer has a fiber orientation towards the surface. 
   
   
       100 . Sloping roof system according to  claim 89 , wherein the second layer consisting of a pressure-resistant material at least comprises a two-dimensional reinforcement from wovens, non-wovens, rovings from glass, plastic and/or natural fibers. 
   
   
       101 . Sloping roof system according to  claim 89 , wherein the second layer consisting of a pressure-resistant material at least comprises an interior reinforcement from textile, glass and/or mineral wool fibers. 
   
   
       101 . Sloping roof system according to  claim 89 , wherein at least one lateral surface of the first layer comprising the base is at least partly formed with a pressure-resistant and/or rigid coating, wherein the material of the coating is preferably identical with the material of the pressure-resistant and/or rigid second layer.

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