US2010050556A1PendingUtilityA1

Panel Structure

56
Assignee: BURNS GREGORYPriority: Jul 1, 2006Filed: Jun 29, 2007Published: Mar 4, 2010
Est. expiryJul 1, 2026(expired)· nominal 20-yr term from priority
Inventors:Gregory Burns
E04B 1/34321E04C 2/22E04B 1/6158E04C 2/20E04B 2001/6195E04B 1/615
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Claims

Abstract

A panel structure system is disclosed. The panel structure system comprises a panel having four opposing sides forming a perimeter about a front face opposite a back face; a perimeter member matingly coupled one side, with a channel having retainers formed in the perimeter member; a key having a first portion coupled to a second portion and a notch feature; and an assembly of panels including an interior and an exterior defined by the panels, with the panels arranged adjacent and coplanar in a wall structure coupled to a floor, wherein the assembly includes a roof structure formed by additional panels and positioned on top of the wall structures. The panels in the wall structure and roof structure are joined along the perimeter members of respective adjacent panels and couple the perimeter members with a key inserted into the at least one channel and the retainers retain the notch.

Claims

exact text as granted — not AI-modified
1 - 48 . (canceled) 
   
   
       49 . A panel structure system comprising:
 a panel having four opposing sides forming a perimeter about a front face opposite a back face;   a perimeter member matingly coupled to at least one of said four opposing sides, said perimeter member having at least one channel formed in said perimeter member, said channel including retainers proximate a receiver, said receiver being distal from said at least one of said four opposing sides;   at least one key having a first portion coupled to a second portion and a notch feature formed between said first portion and said second portion; and   an assembly of said panel, said assembly including an interior and an exterior defined by said panels, said panels arranged adjacent and coplanar in a wall structure coupled to a floor, wherein said assembly includes a roof structure formed by additional said panels and positioned on top of said wall structures;   wherein said panels in said wall structure and in said roof structure are joined along said perimeter members of respective adjacent panels and matingly couple said perimeter members with said at least one key, said at least one key is insertable into said at least one channel and said retainers retain said notch.   
   
   
       50 . The panel structure system of  claim 49 , wherein said at least one key comprises an angular feature between said first portion and said second portion, said first portion and said second portion are aligned in separate planes to form an angle between said separate planes, wherein said at least one key is configured to join said panels of said roof structure to said panels of said wall structure. 
   
   
       51 . The panel structure system of  claim 49 , further comprising:
 at least one other key having a body with a triangular void, a first portion with an extension, a first retainer, and a second retainer, and a second portion with an extension, a first retainer, and a second retainer, said least one other key is insertable into said at least one channel and said retainers hold said first retainer and said second retainer of said at least one other key, wherein said at least one other key is configured to join two of said panels of said roof structure at a roof ridge.   
   
   
       52 . The panel structure system of  claim 49 , wherein said channel includes a cross section shape to mate with a cross section of at least one of said first portion and said second portion of said at least one key. 
   
   
       53 . The panel structure system of  claim 49 , further comprising:
 an anchor coupled to said floor and said channel of said perimeter member.   
   
   
       54 . The panel structure system of  claim 49 , wherein at least two of said panels in said wall structure form at least one corner with said at least one key inserted in said channel of said at least two of said panels. 
   
   
       55 . The panel structure system of  claim 49 , wherein said panel comprises a body having an interior skin and an exterior skin. 
   
   
       56 . The panel structure system of  claim 49 , wherein at least one of said front face and said back face of said panel includes an additional material. 
   
   
       57 . The panel structure system of  claim 49 , further comprising:
 at least one tension member coupled to said at least one key.   
   
   
       58 . The panel structure system of  claim 49 , further comprising:
 at least one hinge member coupled to said panel and to another said panel.   
   
   
       59 . A panel comprising:
 a body having four opposing sides forming a perimeter about a front face opposite a back face;   a perimeter member matingly coupled to at least one of said four opposing sides, said perimeter member having at least one channel formed in said perimeter member, said channel including retainers proximate a receiver, said receiver being distal from said at least one opposing side;   wherein said perimeter member is configured to receive and retain another said perimeter member of another said body.   
   
   
       60 . The panel of  claim 59 , wherein said body includes cutout portions formed through said front face and said back face. 
   
   
       61 . The panel of  claim 59 , wherein said channel includes a cross section shape to mate with a cross section of at least one of said first portion and said second portion of said at least one key. 
   
   
       62 . The panel of  claim 59 , wherein said body includes an interior skin and an exterior skin. 
   
   
       63 . A method of building a panel structure comprising:
 providing a floor;   attaching a first panel of a plurality of panels to said floor, said first panel having four opposing sides forming a perimeter about a front face opposite a back face, said first panel having a perimeter member matingly coupled to at least one of said four opposing sides, said perimeter member having at least one channel formed in said perimeter member, said channel including retainers proximate a receiver, said receiver being distal from said at least one of said four opposing sides;   attaching a second panel to said first panel to form a wall structure, said second panel having four opposing sides forming a perimeter about a front face opposite a back face, said second panel having a perimeter member matingly coupled to at least one of said four opposing sides, said perimeter member of said second panel having at least one channel formed in said perimeter member, said channel including retainers proximate a receiver, said receiver being distal from said at least one of said four opposing sides;   interlocking said perimeter member of said second panel with said perimeter member of said first panel with at least one key, said at least one key having a first portion and a second portion coupled to said first portion and a notch feature formed between said first portion and said second portion, wherein said at least one key is insertable into said at least one channel and said retainers retain said notch;   attaching a third panel to said wall structure, said third panel having four opposing sides forming a perimeter about a front face opposite a back face, said third panel having a perimeter member matingly coupled to at least one of said four opposing sides, said perimeter member of said third panel having at least one channel formed in said perimeter member, said channel including retainers proximate a receiver, said receiver being distal from said at least one of said four opposing sides;   interlocking said perimeter member of said third panel with said perimeter member of at least one of said first panel and said second panel with at least one top key, wherein said at least one top key comprises an angular feature between a first portion and a second portion at a notch, said first portion and said second portion are aligned in separate planes to form an angle between said separate planes, said at least one top key is insertable into said at least one channel and said retainers retain said notch;   joining said wall structure to said third panel of a roof structure with said at least one top key;   attaching a fourth panel to said third panel, said fourth panel having four opposing sides forming a perimeter about a front face opposite a back face, said fourth panel having a perimeter member matingly coupled to at least one of said four opposing sides, said perimeter member of said fourth panel having at least one channel formed in said perimeter member, said channel including retainers proximate a receiver, said receiver being distal from said at least one of said four opposing sides;   interlocking said perimeter member of said fourth panel with said perimeter member of said third panel with at least one ridge key, said at least one ridge key having a body with a triangular void, a first portion with an extension, a first retainer, and a second retainer, and a second portion with an extension, a first retainer, and a second retainer, said least one ridge key is insertable into said at least one channel and said retainers hold said first retainer and said second retainer of said at least one ridge key; and   joining said third panel to said fourth panel at a roof ridge with said at least one ridge key.   
   
   
       64 . The method of  claim 63 , wherein said floor is a portable trailer. 
   
   
       65 . The method of  claim 63 , wherein each of said plurality of panels comprises a material selected from at least one of transparent materials, opaque materials and translucent materials. 
   
   
       66 . The method of  claim 63 , wherein said panel comprises a body having an interior skin and an exterior skin. 
   
   
       67 . The method of  claim 63 , further comprising:
 coupling at least one tension member to said at least one key.   
   
   
       68 . The method of  claim 63 , further comprising:
 coupling at least one hinge member to said panel and to another said panel.

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