High Purity Water System

Abstract

A high purity water delivery system has a reservoir ( 40 ) of purified water. A distribution line ( 42 ) extends downstream from an outlet ( 44 ) of the reservoir to a return ( 46 ) of the reservoir. A plurality of delivery stations each include an outlet ( 54′ ) and a diverter ( 102; 102′; 102″; 102′″ ). The diverter has an upstream inlet port ( 104 ) along the distribution line and a downstream outlet port ( 106 ) along the distribution line. The diverter has a supply port ( 108 ) downstream of the inlet port and a return port ( 110 ) downstream of the supply port. The diverter has a flow restriction ( 112; 112′; 216 ) between the supply port and the return port. Each delivery station includes a flow control valve ( 56 ′) between the outlet on the one hand and the supply port and return port on the other hand.

1 . A high purity water delivery system comprising:
 a reservoir ( 40 ) of purified water;   a distribution line ( 42 ) extending downstream from an outlet ( 44 ) of the reservoir to a return ( 46 ) of the reservoir; and   a plurality of delivery stations, each comprising:
 an outlet ( 54 ′); 
 a diverter ( 102 ;  102 ′;  102 ″;  102 ′″) having:
 an upstream inlet port ( 104 ) along the distribution line; 
 a downstream outlet port ( 106 ) along the distribution line; 
 a supply port ( 108 ) downstream of the inlet port; 
 a return port ( 110 ) downstream of the supply port; and 
 a flow restriction ( 112 ;  112 ′;  216 ) between the supply port and return port; and 
 
 a flow control valve ( 56 ′) between: the outlet; and the supply port and the return port. 
   
   
   
       2 . The system of  claim 1  wherein:
 for at least two of the delivery stations:
 the outlet is a faucet outlet; and 
 the flow restriction is a fixed orifice ( 112 ;  216 ). 
   
   
   
       3 . The system of  claim 2  wherein:
 for said at least two delivery stations:
 the flow restriction has an open area 40-60% of an internal area of piping of the distribution line. 
   
   
   
       4 . The system of  claim 2  wherein:
 for said at least two delivery stations:
 the orifice has a diameter of 30-35 mm with a piping OD of 50 mm. 
   
   
   
       5 . The system of  claim 2  wherein:
 for said at least two delivery stations:
 the orifice has a diameter of 35-39 mm with a piping OD of 63 mm. 
   
   
   
       6 . The system of  claim 2  wherein:
 for said at least two delivery stations:
 the orifice is in a PVDF diverter body ( 212 ). 
   
   
   
       7 . The system of  claim 2  wherein:
 for said at least two delivery stations:
 the orifice is in a non-metallic diverter body ( 212 ). 
   
   
   
       8 . The system of  claim 3  wherein:
 the piping has an internal diameter of 25-60 mm.   
   
   
       9 . The system of  claim 3  wherein:
 the piping has an internal diameter of 40-57 mm.   
   
   
       10 . The system of  claim 1  wherein:
 for at least one of the delivery stations:
 a recirculating loop ( 120 ) length is at least 2 m. 
   
   
   
       11 . The system of  claim 1  wherein:
 for at least one of the delivery stations:
 a recirculating loop ( 120 ) length is at least 5 m. 
   
   
   
       12 . The system of  claim 1  wherein:
 for at least two of the delivery stations:
 a recirculating loop ( 120 ) length is at least 5 m. 
   
   
   
       13 . A method for retrofitting a high purity water delivery system ( 20 ) wherein the system has a system baseline configuration comprising:
 a reservoir ( 40 ) of purified water;   a distribution line ( 42 ) extending downstream from an outlet ( 44 ) of the reservoir to a return ( 46 ) of the reservoir; and   a plurality of delivery stations ( 50 ), each comprising:
 an outlet ( 54 ); 
 a dead leg from the distribution line; and 
 a flow control valve ( 56 ) between: the outlet; and distribution line, the method comprising: 
   modifying or replacing the delivery stations to have, in a system retrofitted configuration:
 an outlet ( 54 ′); 
 a diverter ( 102 ;  102 ′;  102 ″,  102 ′″) along the distribution line having:
 an upstream inlet port ( 104 ) along the distribution line; 
 a downstream outlet port ( 106 ) along the distribution line; 
 a supply port ( 108 ) downstream of the inlet port; 
 a return port ( 110 ) downstream of the supply port; and 
 a flow restriction ( 112 ;  112 ′;  216 ) between the supply port and return port; and 
 
 a flow control valve ( 56 ′) between: the outlet; and the supply port and the return port. 
   
   
   
       14 . The apparatus of  claim 13  wherein:
 the modifying or replacing comprises replacing a baseline faucet ( 52 ) having the baseline flow control valve with a recirculating retrofitted faucet ( 52 ′) having the retrofitted flow control valve.   
   
   
       15 . A method comprising:
 purifying water;   directing a flow of the purified water downstream along a distribution line ( 42 ) extending from an outlet ( 44 ) of a reservoir the purified water to a return ( 46 ) of the reservoir; and   operating a plurality of delivery stations, each comprising:
 an outlet ( 54 ′); and 
 a flow control valve ( 56 ′) between the outlet and the distribution line, the operating comprising:
 opening the flow control valve to deliver an outlet flow of the purified water from the outlet in a closed condition; and 
 closing the valve to terminate the outlet flow in a closed condition, 
 
   
     wherein:
 each of the delivery stations comprises:
 a flow restriction ( 112 ,  112 ′,  216 ) along the distribution line; 
 a supply branch ( 120 - 1 ) between the flow control valve and the distribution line upstream of the flow restriction; and 
 a return branch ( 120 - 2 ) between the flow control valve and the distribution line downstream of the flow restriction; and 
 
 in the open condition, a branch flow passes from the distribution line, through the supply branch and returning to the distribution line through the return branch. 
 
   
   
       16 . The method of  claim 15  wherein:
 the flow control valve is a manual faucet valve.   
   
   
       17 . A flow diverter comprising:
 a PVDF or PP diverter body ( 130 ;  200 ) having:
 an upstream inlet end ( 104 ); 
 a downstream outlet end ( 106 ); 
 a supply port ( 228 ) downstream of the inlet end; and 
 a return port ( 229 ) downstream of the supply port; and 
   a flow restriction ( 112 ;  112 ′;  216 ) between the supply port and return port.   
   
   
       18 . The diverter of  claim 17  wherein:
 the flow restriction comprises a weir ( 132 ) of said diverter body and an adjustable diaphragm ( 134 ).   
   
   
       19 . The diverter of  claim 17  wherein:
 the flow restriction is a fixed orifice of said diverter body, the diverter body being a single unitary non-assembled piece.   
   
   
       20 . The diverter of  claim 19  wherein:
 the flow restriction has an open area 40-65% of an internal area at the inlet end and outlet end.   
   
   
       21 . The diverter of  claim 19  wherein:
 the flow restriction has an open area 45-60% of an internal area at the inlet end and outlet end.   
   
   
       22 . The diverter of  claim 19  wherein:
 the open area has a diameter of 33-40 mm.