Building system, concrete or OSB, pour molded or pressed molded, composite panels, trusses, and products, with engineering methods and fasteners, and related transportation, erection, and materials processing equipment
Abstract
Franchised Building Construction System including Factory Concrete Yard or Site Built Semi Trucked Poured or Pressed Gang Molded Components made of Insulated Pumice and/or Styrofoam and/or Fiberglass Concrete or OSB Compositions, Trusses, Floor, Ceiling, and Wall Panels, 4 to 10 ft. Wide by 2 to 80 ft. Long, also New Component Connecting Fasteners, also Concrete and Asphalt Roofing Materials, Rolls and Sections, Poured or Pressed Composite Mobile Homes, Single and Double Wide, also Dimensional Building Materials including Flooring, Siding, and Framing, also Poured or Pressed Sheds, Doors, Windows, Furniture and Cabinets, also related Equipment including a Wire Pulling Rack System, Gantry Crane Mounted on a Truck, Rail Car, or Semi Trailer, with Telescoping Mast and Boom, Elevating Boom, Hydraulic Stabilizers, Pumice Concrete Composite Mixtures and Usages, also a Crane for Rolled Roofing Material Delivery and one for Tree Service and Selective Cut Cellulosic Building Materials Harvesting.
Claims
exact text as granted — not AI-modified1 . Claimed is the invention of a new system of factory and site built complete quick erect construction using either concrete or pressed wood for residential homes and small commercial buildings. The system is comprised of the following components;
(a) Economical factory molded concrete composite road and rail transportable sectional residential buildings and small commercial buildings including floor, wall, ceiling, roof slabs, and foundation trusses roofs and floors. (b) The use of the following materials for the potential construction of panels, trusses, beams, studs, and footers and foundation walls, including; fiberglass strands and mats, nylon strands, sand, roofing stone size granules, pea size crushed stone, Styrofoam bead, Type M Portland cement, concrete mesh wire, concrete re-bars, nylon coated wire, re-bars, and wood splinters mechanically processed. (c) Slab on site construction tilt up construction method for houses and small commercial buildings and the right to restrict or deny the usage of this method for commercial use of all of the inventions pertaining to concrete or concrete composite construction contained in this non-provisional filing. (d) Residential and small commercial full span factory pre-cast steel reinforced concrete composite floors in new configurations as shown in FIG. 1 . (e) Pre-cast concrete composite injection molded or molded panels for floors with (small or) large insulation spaces for imbedded Styrofoam or fiberglass installed after mold insert removal as shown in FIG. 1 , items A, B, C, G through G- 7 , H through H- 2 , J and J- 1 , and I through I- 2 , also FIG. 2 , items I through I- 4 . (f) Radius corner concrete composite floor panels for added strength as shown in FIG. 1 , item a- 1 . (g) Double thickness concrete main beams, side beams, and ends, for high panel strength during crane lifting as shown in FIG. 1 , items A- 2 and C- 2 . (h) Factory installed ceramic tiles and factory stamped imitation floor tiles, molded or injection molded, or stamped, all-in-one or installed after erection construction at the time of concrete composite pouring of entire panel as shown in FIG. 1 , item B- 1 . (i) Ledged floor panels for truss setting as shown in FIG. 1 , item C- 1 . (j) Pre-cast concrete composite injection molded panels with concrete mesh reinforcement wire with various spacing and wire thicknesses depending on span length as shown in FIG. 1 , item F- 1 . (k) Tapered triple beams for all panels, roof, floor, and ceiling, with material saving weight lightening holes as shown in FIG. 1 , item C- 2 , extendable precast concrete beams as needed for additional weight bearing as shown in FIG. 1 , item C- 3 . (l) Pre-cast concrete composite injection molded pressed or poured panels with or without pre-formed ledges for weight bearing support on roof or floor trusses as shown in FIG. 1 , item F- 4 . (m) Insulated cores for pre-cast concrete composite injection molded panels filled with injected solidified in place Styrofoam, loose fill bead Styrofoam, or loose filled fiberglass, as shown in FIG. 1 , items g- 1 and H- 1 . (n) Residential or small commercial stem wall and foundation concrete composite flooring panels as shown in FIG. 2 , items A, C, B- 2 , and B- 3 . (o) Semi trucked full length floor panels for use with or without floor trusses, factory pre-cast concrete composite for houses and small commercial buildings and the combination of end-to-end extensions past 48 ft. long plus in additional sections for large custom homes as shown in FIG. 2 , items A- 1 and C- 3 . (p) Factory pre-cast concrete composite footers as shown in FIG. 2 , items b- 1 , b- 4 , B- 3 , B- 5 , B- 6 , B- 9 , D- 4 , G, G- 1 , and G- 2 . (q) Lightening holes in concrete footers as shown in FIG. 2 , item B- 1 . (r) Concrete composite roof and floor trusses used in conjunction with factory concrete composite floor and wall sections as shown in FIG. 2 , items B- 2 and D- 7 , FIG. 3 , item E, FIG. 5 , item K, and FIG. 7 , item A. (s) Combination of stem wall and flared tapered footer, poured all-in-one shown as items B- 5 , Styrofoam encased insulated or fiberglass insulated with one side attached panels as shown in FIG. 2 , items B- 3 , B- 5 , B- 6 , D- 6 , and F. (t) Solid pre-cast footers, also shown in FIG. 2 , item D- 4 . if FIG. 2 (D- 4 ). (u) Hollow core insulated footer as shown FIG. 2 , items B- 3 and F. (v) Combination footer and stem wall factory pre-cast all-in-one as shown in FIG. 2 , item B- 5 . (w) Round lightening holed concrete composite footers or walls with horizontal or vertical circular insulation cavities, also shown in FIG. 3 , items D and E, FIG. 2 , item D- 2 , and FIG. 4 , items F, G, AND H, Also claimed is the invention of gravel beds under walls with plastic tiles for foundation drainage including full height basement walls as shown in FIG. 2 , item B- 6 . (x) 6 A limestone gravel for footer beds used in conjunction with pre-cast flared footers and pre-cast footers for easy leveling of these items as show in FIG. 2 , item B- 8 . (y) 4A or 6A Thin Crushed Limestone Footer Base, 4″ Thick Racked Level (z) Concrete composite factory pre-cast roof panels for small commercial buildings as shown in FIG. 5 , items A and K- 1 . Full length roof panels, factory pre-cast concrete composite for houses and small commercial buildings and the combination of end-to-end extensions past 48 ft. long for large custom homes as shown in FIG. 5 , items A and K- 1 . (a-a) Prefabricated footer and slab method of construction as shown in FIG. 2 , item D. (a-b) Factory pre-cast concrete composite wall sections with integrated footer as shown in FIG. 2 , item D- 2 . (a-c) Factory pre-cast concrete composite insulated welded wire reinforced ceiling panels as shown in FIG. 5 , items A, H through H- 3 , I through I- 3 , L, M through M- 1 , and K- 1 . (a-d) Center floor weight bearing footers for reduced thickness factory pre-cast paneled as shown in FIG. 2 , item D- 4 . (a-e) Reduced thickness factory pre-cast panels used in the no-crawl-space construction method as shown in FIG. 2 , item D- 5 . (a-f) Concrete composite stem walls as shown in FIG. 2 , item F. (a-g) One piece factory injection molded pre-cast concrete composite walls with multiple choice interior/exterior textures as shown in FIG. 3 , item A. (a-h) 8 ft. high and custom upscale residential 9 ft. high pre-cast factory trucked in concrete composite walls as shown in FIG. 3 , item A. (a-i) Pre-cast single piece wall sections as shown in FIG. 3 , item A. (a-j) Two or three story buildings of the same construction as described in this patent application. (a-k) Shake shingle siding constructed of all presently available materials and those materials contained in this patent application and shown in FIG. 3 , item A- 4 . (a-l) A- 2 claimed is the invention of all-in-one formed concrete walls with exterior and interior molded or stamped textures as shown in FIG. 3 , items A- 1 through A- 4 . (a-m) Concrete Styrofoam encased factory pre-cast walls as shown in FIG. 3 , item C- 2 . (a-n) Rounded corner Styrofoam blocks for increased wall strength as shown in FIG. 3 , C- 2 (a-o) Triple beam integrated wall strengthening and six holed panel lifting method as shown in FIG. 3 , item B. (a-p) Wall molds, floor molds, roof panel molds, footer molds, truss molds, 4′×8′ panel molds, and concrete composite shingle molds as shown in FIG. 3 , item D. (a-q) Two story factory prefabricated concrete composite housing as shown in FIG. 3 , item 3 -E. (a-r) Pre-cast factory molded concrete, OSB, or splinter OSB, fiberglass insulated walls, floors, roofs, trusses, ceilings, foundations, and footers, as shown in FIGS. 1 though 6 , and FIG. 8 . (a-s) 4′ by 8′ or 9′ panels in various interior/exterior textures as shown in FIG. 4 , item f- 1 , and items A, B, C, and D. (a-t) Factory molded pre-cast one sided walls used in conjunction with various interior or exterior concrete composite 4′ by 8′ or 9′ panels for the other side as shown in FIG. 4 , items F and G. (a-u) Double sided 4′ by 8′ or 9′ panel walls used in conjunction with concrete, wood, composite OSB, or metal, wall studs as shown in FIG. 4 , item H. (a-v) Separate pre-cast factory built walls and footer with no flares as shown in FIG. 4 , items J and I. (a-w) Factory pre-cast concrete roof panels with truss setting ledges as shown in FIG. 5 , items H, L, and. (a-x) Factory concrete composite pre-cast panels molded or stamped with or without textured roofing material imitations as shown in FIG. 5 , item b. (a-y) Exterior waterproofing sealed concrete composite roof panels and factory or on-site applied sprays as described in FIG. 5 , items B, D, and G. (a-z) Integrated pre-cast strengthening studs concrete composite all-in-one injection molded or molded strength improving and panel lightening and insulation accommodating building panels as shown in this patent, FIG. 5 , item C- 1 . (b-a) Large sectional pre-cast concrete composite shingle sections and staggered interlock overlapping, 1′×4′, 2′×4′, and 4′×4′, rapid install sections as shown in FIG. 5 , item D. (b-b) Asphalt shingle sections and staggered interlock overlapping, double layered main body, 1′×4′, 2′×4′, and 4′×4′, all-in-one factory pre-assembled rapid install sections as shown in FIG. 5 , item D- 1 . (b-c) Individual piece splicing method of joining sections of factory asphalt and concrete composite roofing panels as shown by shingles marked with the letter P in FIG. 5 , item E. (b-d) Rolls of asphalt roof caps, 12″ to 18″ wide, as shown in this patent, FIG. 5 , item F. (b-e) Concrete composite shingles in various configurations including standard three tab shingles, with various textures such as; rustic dimensional, cedar shake, slate, etc., also the conception of two to four through six tab shingles as shown in FIG. 5 , item G. (b-f) Lightened weight and thickness ceiling panels for ceiling applications as shown in FIG. 5 , items H, K- 2 , and K- 3 . (b-g) Cavity molded fiberglass insulation or pre-cast in place Styrofoam block insulation cavities poured or injection molded all-in-one ceiling panels as shown in FIG. 5 , item L- 1 . (b-h) Factory pre-cast ceiling or roof panels molded in place with embedded Styrofoam or fiberglass insulation as shown in FIG. 5 , items H, I, L, M, and W, and FIG. 1 , items J and J- 1 . (b-i) Interlocking shingles in rolled form as described FIG. 5 , item D- 1 , and roll sizes from 1′ to 25′ wide and lengths of up to 500′ as shown in FIG. 5 , item J. (b-j) Concrete composite vaulted ceiling trusses as shown in FIG. 13 , items A, B, and C. (b-k) 9 ft. 0 truss spacing used in conjunction with the new concrete composite construction system as an economical improvement to 24 inch spacing as shown in FIG. 5 , item K- 1 . (b-I) Pre-cast concrete composite injection molded panels for ceiling applications, upward mounted installation as shown in FIG. 5 , item K- 2 . (b-m) Pre-cast concrete composite injection molded panels for ceiling applications, downward mounted as shown in FIG. 5 , item K- 3 . (b-n) Pre-cast concrete composite injection molded panels for roof installation as shown in FIG. 5 , items A, B, C, L, and M, and shown installed in FIG. 5 , item K- 1 . (b-o) Pre-cast concrete composite injection molded panels for ceiling applications and also the concept of lightened weight and thickness ceiling panels for ceiling applications as shown in FIG. 5 , item H. (b-p) Factory pre-cast all-in-one roof panels as shown in FIG. 5 , items A, C, H, I, L, M, U, and V. (b-q) Cavity molded fiberglass insulation or pre-cast in place Styrofoam block insulation cavities poured or injection molded all-in-one roof panels as shown in FIG. 5 , item G. (b-r) Circular core roof or ceiling panels with insulated core, loose fill or expanded polystyrene molded in place wet as shown in FIG. 5 , item M. (b-s) Concrete composite shingles with fiberglass core, mat, or strand, construction, 300 to 600 lbs. per sq. ft. as shown in FIG. 5 , item N. (b-t) Pre-cast pre-molded concrete composite shingle nail holes in the same configuration as presently used in shingle nailing patterns as shown in FIG. 5 , item N- 1 . (b-u) Asphalt seal down strips used in conjunction with concrete composite shingles as shown in FIG. 5 , item N- 2 . (b-v) Interlocking single piece shingles as shown in FIG. 5 , item P, used in conjunction with asphalt or concrete interlocking shingle panels as shown in FIG. 5 , items B and E. (b-w) Pre-bent asphalt or concrete composite ready made shingle caps as shown in FIG. 5 , item Q. (b-x) Ready made half shingles for drip edge roof completions in concrete composite and asphalt as shown FIG. 5 , item R. (b-y) Concrete composite deep piling residential and small commercial buildings for land slide and hurricane erosion resistance construction method as shown in FIG. 6 . (b-z) Reducing insurance cost resulting from loses incurred when land slides cause houses to become demolished as shown in FIG. 6 . (c-a) Concrete and concrete composite structural building components including beams, floor, ceiling, and roof, trusses and joists, and structural studs, with or without the addition of Styrofoam beads, air injection, and volcanic pumice as shown in FIG. 7 . (c-b) Concrete molded reinforced I-beam and non I-beam versions of floor, ceiling, and roof trusses and joists, and structural studs as shown in FIG. 7 . (c-c) Wiring and plumbing material molded lightening holes, with round holes the size of up to one third the material volume for the purpose of material saving and weight reduction as shown in FIG. 7 . (c-d) Concrete commercial and residential I-beams, studs, floor, ceiling, and roof trusses and joists, as shown in FIG. 7 . (c-e) Nylon coated cross checked steel reinforcement wire for concrete small and large construction members as shown in FIG. 7 , items D and I. (c-f) Thin walled, 1″ to 12″ thick, volcanic pumice high strength concrete mixtures containing all sizes of crushed lime stones (4A to 22A), fiberglass reinforcing fibers, sand, Type M cement, Styrofoam bead and blocks, and the usage of lightweight reinforcing wires or nylon cables as described in the Provisional Patent Application 61/148,135, FIG. 1 items K, L, and m. (c-g) Ultra wide concrete composite trusses, 4-36″, as shown in FIG. 8 , items j and n, FIG. 5 , item k, and FIG. 2 , items b- 2 ,d- 6 , e, and f. (c-h) Ultra wide wood composite trusses, 4-36″, as shown in FIG. 8 , items j and n, FIG. 5 , item k, and FIG. 2 , items b- 2 ,d- 6 , e, and f. (c-i) The usage of these volcanic pumice and concrete mixtures in residential and commercial construction. (c-j) The usage of composite volcanic pumice concrete mixtures in all products listed in the previous Provisional Patent Application 61/218,595 Concrete Composite Fencing Systems and the previous Provisional Patent Application 61/481,135 FIGS. 1 , 2 , and 3 , and products in this Original Provisional Patent Application 61/157,328, All Figures. (c-k) The usage of volcanic pumice mixtures to produce light weight concrete. (c-l) The usage of composite volcanic pumice mixtures as an insulated concrete material. (c-m) The usage of composite volcanic pumice mixtures is the construction of residential and commercial buildings. (c-n) Concrete wedge block fastener, single precast molded with the wall or double sided insertable block for insert connecting together vertical concrete walls as shown in FIG. 2 , item d- 7 . 45 degree angle wall and foundation section ends connection method as shown in FIG. 2 , d- 8 . Bolt holes 45 degree angled for high strength connection at corner with molded recessed counter sinks at both ends, also used with new fasteners shown in FIG. 3 , items F, I, and H. (c-o) The usage of roof sections, FIG. 5 , item a, with rolled roofing products shown in FIG. 18 , items p, a, and n. Also, described and shown in FIGS. 3 , 4 , and 5 , the non-provisional patent filing Ser. No. 12/633,049. (c-p) Panel lifting and mold breaking fasteners shown in FIG. 1 , item A- 6 . Also, barrel type fasteners shown in FIG. 1 , items A- 8 , C- 6 , D- 1 , and F- 1 . Also, main column and beam fasteners as shown in FIG. 1 , A- 5 . (c-q) Material saving and weight reduction holes, also used for plumbing and electrical access, shown in FIG. 1 , item C- 2 , also FIG. 2 , item H, and FIG. 5 , item C- 2 . (c-r) Tongue and groove panel seams with sealant in bottom shown in FIG. 1 , item C- 4 . (c-s) Built-in span lengthener beam for floor and ceiling panels as shown in FIG. 1 , item G- 6 , FIG. 2 , items J- 1 and L- 1 , and FIG. 5 , items H- 1 , I- 1 , and V. (c-t) Ledge strengthening galvanized reinforcing wire as shown in FIG. 1 , item G- 5 . (c-u) Fastener attached panel insulation cover and firewall for more combustible main panel, drywall or cast concrete as shown in FIG. 1 , item G 3 , also shown in FIG. 4 , items F- 1 and H- 1 . (c-v) Bolt together panels as shown in FIG. 1 , items G- 4 and C- 5 , also show in FIG. 2 , items J- 1 and L- 1 , and FIG. 5 , items H- 1 and 1 - 1 . (c-w) Complete panel insulating aggregate mixtures including vermiculite, pumice, and/or Styrofoam beads or small peanuts as shown in FIG. 1 , items J, J- 1 , and J- 2 . (c-x) Panel and I-Beam Flooring System as described in FIG. 2 , items I and A- 3 . (c-y) Poured or pressed building walls with built-up truss weight bearing members as shown in FIG. 3 , items A, B, and C, and FIG. 1 , item A- 5 , and FIG. 4 , items E and F. (c-z) Foundation wall or structural wall weight spreading reinforcement angular and vertical beam and molded-in footer plate as shown in FIG. 3 , items F- 3 , F- 4 , and F- 5 . (b-a) Plumbing and electrical installation using insulation impressing for pre-poured walls with mold faced pre-mounted boxes and Styrofoam blocks for wiring and plumbing through the wall edge termination as described in FIG. 3 , items A- 5 through A- 9 . (b-b) New fasteners, greased or oiled, coarse ACME thread, hot metal, nylon, or high strength concrete encased reinforced rebar as shown in FIG. 3 , items F- 1 , F- 3 , I, I- 1 , G, H, J, J- 1 , K, and L. (b-c) Textured Interior/Exterior Panels, poured or stamped masonry or pressed OSB, 2′×8′ and 4′×4′, as shown in FIG. 4 , items D and A- 2 (b-d) Pre-drilled or molded panel edge fastener attachment holes and/or 16″ or 24″ O.C. vertical stud attachment holes for all size building material panel sheet goods an example is shown in FIG. 4 , items D- 1 and A- 4 . (b-e) Tongue and Groove and Weather Seal Angling Tongue and Groove Siding Building Panels including raised textured masonry and pressed OSB as shown in FIG. 4 , item F- 1 . (b-f) Seam hiding matching pattern textures individual concrete composite or OSB pieces as shown in FIG. 4 , items A- 4 and A- 6 , also shown in FIG. 5 , item P. (b-g) Interlocking Siding Panels OSB or Concrete Composite as shown in FIG. 4 , item A- 7 . (b-h) Molded Wall Panels with studs and weight bearing column molded in as shown in FIG. 4 , item f. (b-i) Molded Panels with studs and exterior molded raised finishes compatible with pre-drilled panels as shown in FIG. 4 , items G- 1 through G- 4 . (b-j) Molded Dimensional Lumber or Conventional Lumber used in conjunction with exterior and interior masonry textured panels as shown in FIG. 4 , item H- 2 . (b-k) Concrete Main I-Beam with connecting fasteners used in conjunction with building trusses and for lateral truss racking strength as shown in FIG. 5 , item K- 5 . (b-l) Trusses with material saving weight reduction holes and I-Beam strength wrapping as shown in FIG. 5 , item K. (b-m) I-Beam or Solid Beam with top side angle panel ledges molded in and pre-drilled fastener holes for roof panels as shown in FIG. 5 , items K- 4 and O- 1 . (b-n) Concrete or OSB Composite Fastener Connection Methods for Panel to Beam, Truss to Wall Panel, Truss to Beam, Truss to Roof Panel, Beam to Roof Panel, and Wall Panel to Roof Panel, as shown in FIG. 5 , items C- 7 , K- 5 , K- 7 , 5 - 1 , S- 2 , and O- 1 . (b-o) Beam to Roof Panel Connection Method as shown in FIG. 5 , items S- 3 and O. (b-p) Panel Truss Panel through Pinned Connection Method as shown in FIG. 5 , items M- 2 and M- 3 . (b-q) Multiple Ganged Two Sided Molds and Wire Spools as shown in FIG. 12 , items D- 5 , D- 6 , and D- 7 . (b-r) Multiple Mold Gang Fastener Bars as shown in FIG. 5 , item D- 8 . (b-s) Wall Panel Lifting Methods as shown in FIG. 12 , item D- 4 , and G- 6 . (b-t) Single Wide and Double Wide Concrete or OSB Composite Mobil Homes including Low Pitched Single Wide Roofs as shown in FIG. 13 , items A through E. (b-u) Split Structural I-Beam made of Concrete or OSB Composite as shown in FIG. 13 , items A- 4 and B- 1 . (b-v) Back Hoe attachment for Chain Saw as shown in FIG. 19 , items A and B.
2 . Claimed is the invention of stick built pressed OSB wood or concrete system of associated store shelf available individual structural building products and prefabricated shed system and concrete composite furniture, cabinets, windows, and doors. These systems of products are comprised of the following;
(a) The use of the following materials for the potential construction of panels, trusses, beams, studs, and footers and foundation walls, including; fiberglass strands and mats, nylon strands, sand, roofing stone size granules, pea size crushed stone, Styrofoam bead, Type M Portland cement, concrete mesh wire, nylon coated wire, re-bars, and wood splinters mechanically processed. (b) Three new types of composite materials and methods for the construction of new five piece quick construct sheds and containers including paletted permanent concrete storage containers as shown in FIG. 9 , item b. (c) Three new types of composites for one piece sheds and containers and the 0concept of paletted sheds, concrete and wooden composites as shown in FIG. 9 , item e. (d) Three new types of composite sheds and outdoor garden containers in various sizes and siding and roof finishes as shown in FIGS. 9 and 10 . (e) Pre-cast injection molded sheds and the new methods of producing the same, 3-piece poured composite concrete sheds consisting of 2 poured composite opening door pieces and 1 main poured pre-cast concrete composite piece, various lengths, widths, and heights, having various siding textures as described in FIG. 9 , items a, c, d, and e, also described in FIG. 10 , items a, b, c, d, e, f, g, and h. (f) New business methods including sales, rental, and container content security, regarding the new sheds and containers described in FIG. 9 including stackable retail/wholesale, rail, road, and ocean cargo, (g) Franchising, the construction, transportation systems, and components, including movement by rail, road, and ocean cargo, as described in FIG. 9 . (h) Decoratively attractive multi-purpose residential and commercial sheds capable of long term usage in a residential setting without foundation construction as shown in FIG. 9 . (i) Heavy construction sheds that have improved resistance of becoming airborne during high wind situations such as hurricanes and tornados as described in FIG. 9 . (j) The usage of the new sheds and containers for the purpose of transportation of household goods, retail and wholesale products in conjunction with storage and shipping and in each situation described in FIGS. 5 through 11 in the provisional patent application 61/148,135 (k) Fiberglass Nylon and/or Plastic Sheets, Strips, or Strands for Exterior or Interior Reinforcement in these and other Products Listed in this Patent. (l) A new usage for recycled fiberglass building insulation as a material additive to concrete composite building materials described herein. (m) New or Recycled Fiberglass Strands, thick and thin, long or short, as an additive material for manufacturing Trusses, Floor Joist, I-Beams, Beams, Dimensional Floor Joists, Dimensional Main Beams, Dimensional Joist Bands, Dimensional Wall Studs, Sill Plates, Top Plates, Sheet Goods 4 ft.×8 ft. (n) Plain sided storage containers for commercial and industrial use as shown in FIG. 10 , item a. (o) Decorative recessed and raised embossed pre-cast concrete shed sides and various siding, roofing, and door, design treatments as shown in FIG. 10 , item b. (p) Pitched roof residential esthetically pleasing sheds as shown in FIG. 10 . (q) Pre-cast concrete composite shed trusses as shown in FIG. 10 , item c. (r) Quick construct sheds and containers, three, five, and six piece as described in FIG. 10 . (s) Skid fork lift slots, double directional shown in FIG. 10 , item e. (t) Honeycomb or solid top surface plastic or cast concrete for strength and light weight and the use of concrete composites and steel in skid construction shown in FIG. 10 , item f. (u) Forklift holes through palette, two on each of four sides, in conjunction with honeycomb or solid palette skids shown in FIG. 10 , item g. (v) Honeycomb type plastic or cast concrete webbing for strength and light weight shown in FIG. 10 , item h. (w) Three new types of composite materials and new usages and methods for the construction of residential furnishings, including bedroom and dining room, and patio furnishings and small outdoor patio sheds, and commercial applications, as shown in FIG. 10 . (x) Three new types of composite materials and new usages and methods for the construction of residential cabinets and countertops for kitchens, bathrooms, utility rooms, garages, and commercial applications, as shown in FIG. 10 . (y) Three new types of composite materials and new usages and methods for the construction of garage doors, sliding doors, and French doors, as shown in FIG. 10 . (z) Three new types of composite materials and new usages and methods for the construction of interior and exterior doors of all types, residential and commercial applications, as described in FIG. 10 . (a-a) Three new types of composite materials and new usages and methods for the construction of interior and exterior window casements and frames of all types, residential and commercial applications, as described in FIG. 10 . (a-b) Pre-cast injection molded sheds and 3 -piece poured composite concrete sheds consisting of two poured composite opening door pieces and one main poured pre-cast concrete composite piece, various lengths, widths, and heights, having various siding textures as described in FIG. 10 , items a, b, c, d, e, f, g, and h, also shown in FIG. 9 , items a, c, d, and e. (a-c) All-in-One pre-cast composite construction panels molding all at once structural members, finished surfaces, and insulation considerations as shown in FIG. 4 , items a, b, c, and d. (a-d) Styrofoam beads mixed, injected, or expanded in place, in concrete and composites as an insulating material and as a weakening material to allow nail penetration as shown in FIG. 4 , item f- 1 . (a-e) The use of wood splinters in concrete composites as a method of insulation and nail penetration. (a-f) Fiberglass Nylon and/or Plastic Sheets, Strips, or Strands for Exterior or Interior Reinforcement in these and other Products Listed in this Patent Application. (a-g) A new usage for recycled fiberglass building insulation as a material additive to concrete composite building materials described herein.
3 . Claimed is the invention of systems associated construction erection and transportation equipment and materials procurement equipment. These systems are comprised of the following;
(a) Portland Cement Type M Composite Building Structural Materials of all dimensions large and small, as described in the various claims contained in this application, for manufacturing Trusses, Pitched and Flat, Floor Joists, I-Beams, Beams, Dimensional Floor Joists, Dimensional Main Beams, Dimensional Joist Bands, Dimensional Wall Studs, Sill Plates, Top Plates, Sheet Goods 4 ft.×8 ft, as described in the drawing descriptions and specifications and the drawings page FIG. 8 , items b, c, d, e, f, g, h, i, j, k, and o. (b) Improved Organized Strand Board with thick or fine Fiberglass Strands with or without Epoxies and Resins as additive materials for manufacturing Building Structural Materials of all dimensions large and small; Trusses, Floor Joists, I-Beams, Beams, Dimensional Floor Joists, Dimensional Main Beams, Dimensional Joist Bands, Dimensional Wall Studs, Sill Plates, Top Plates, Sheet Goods 4 ft.×8 ft., as described in the drawing descriptions and specifications and the drawings page FIG. 8 , items b, c, d, e, f, g, h, i, j, k, and o. (c) Combined Composition of Improved Organized Strand Board and Portland Cement Type M for manufacturing Trusses, Floor Joists, I-Beams, Beams, Dimensional Floor Joists, Dimensional Main Beams, Dimensional Joist Bands, Dimensional Wall Studs, Sill Plates, Top Plates, Sheet Goods 4 ft.×8 ft., as referred to in FIG. 8 , items a and o. (d) Material lightened beams allowing reduced material component sizes and resulting in increased load capacities resulting in the decreased cost of construction as described in FIG. 8 , item a. (e) Material lightening molded or pre-drilled access holes for plumbing and electrical as shown in FIG. 8 , item a- 1 . (f) Material savings and lightening pre-cast structural beams, solid boards, and trusses, as shown in FIG. 8 , item a. (g) Three new material types of composite construction beams, thin type with lightening holes and reinforcing cables as shown in FIG. 8 , items b and c. (h) Three new material types of composite boards, thin type with lightening holes and reinforcing cables as shown in FIG. 8 , item d. (i) Three new material types of composite boards, thin type without reinforcing cables or lightening holes as shown in FIG. 8 , item e. (j) Three new material types of composite beams, thick type with lightening holes and reinforcing cables as shown in FIG. 8 , items f and g. (k) Three new material types of composite boards, thick type with lightening holes and reinforcing cables as shown in FIG. 8 , item h. (l) Three new material types of composite boards, thick type without reinforcing cables or lightening holes as shown in FIG. 8 , item i. (m) Three new material types of composite trusses, think or thick type with or without lightening holes, reinforcing cables, and beam construction as shown in FIG. 8 , item j. (n) Enlarged composite material joint areas as shown in FIG. 8 , items j, o, and n. (o) Three types of composite material 4′×8′ sheets×1″ to 1.5″ thick with improved glue and water resistance, also exterior sprayed with sealant in the all wood construction with or without reinforcing cables or imbedded straps as described in FIG. 8 , item k. (p) Small size reinforcing cables for residential construction, all concrete composite products as shown in FIG. 8 , item I. (q) Coated small size reinforcing cables for residential and commercial construction, and all products shown in FIG. 8 . (r) Cross checked metal wire reinforcement cables, small size for residential use as described in FIG. 8 , items l and m. (s) Cross checked nylon coated metal wire reinforcement cables, small size for residential use as described for FIG. 8 , items l and m. (t) Cross checked solid nylon reinforcement cables, small size for residential use as described for FIG. 8 , items l and m. (u) Composite floor and beam trusses, small and large size for residential, light commercial and large commercial as described for FIG. 8 , item n. (v) Strength increasing radius and blend areas for composite trusses as shown in FIG. 8 , item o. (w) Three new types of building materials. The first one being comprised of a special type of concrete comprised of 12 to 22A size crushed limestone, type M Portland cement, sand. The second one being an improved OSB compressed molded product containing epoxies and resins with or without coating as described in this claim section. The third product being a combination of the concrete mixture described above and wood splinters, chips, or shavings, used with or without 12-22A crushed limestone and sand. (x) Exterior Coated Improved Pressed Composite Oriented Strand Board (OSB) Combined Concrete Composite Structural Building Products and the combination of the two materials to form a third structural building material product for manufacturing Band Boards, Wood Beams, Exterior Coated from materials described in this document, 1.5″ or 3″ Wide for Sill Plates or Elevated Housing Main Beams where lumber is exposed to the outside elements, sizes 3′×8′, 10′, and 12′, or in an untreated form for Enclosed Basement Main Beams and Floor Joists as described in the drawing descriptions and specifications and the drawings page as FIG. 8 , items a through o. (y) Improved Organized Strand Board through the use of exterior plywood glues or the use of polyurethane, epoxies, and resins for better moisture resistance as described in the drawing descriptions and specifications and the drawings page FIG. 8 , item k. (z) Organized Strand Board Trusses as described in the drawing descriptions and specifications and the drawings page FIG. 8 , items n, j, and o. (a-a) Manufactured ready-to-use pre-coated new composite material building products, moisture, weather, and aging resistant compounds composed of urethane/polyurethane, latex paints, plastics, or recycled plastics, sprayed on to the exterior of composite building products, sheds as shown in FIG. 9 , items b and e, and Exterior Doors and Windows as shown in letters l, k, and m, in FIG. 10 , as shown as exterior coating products in my provisional patent application No. 61/120,582, containing the following ingredients, singularly or in combination; plastics, urethane, asphalt emulsifications, paint, latex or oil, epoxies and resins, fiberglass, new or recycled, for the composite building products describe herein and for general use in other store shelf products as described in the drawing descriptions and specifications and the drawings page FIG. 8 , items b, c, d, e, f, g, h, i, j, k, and o. (a-b) Improved composite OSB product 4′×8′ sheet goods, letter k in the drawing descriptions, finished floor grade strand board with epoxy, PVC, plastic, or urethane coated or impregnated and/or improved exterior grade glues for moisture and swelling resistance, either a coating on the wood or impregnated into the wood fiber structure. Also, increased or decreased rates of wood compression as needed to produce the new product in increased thicknesses such as ⅞″ to 1 1/14″ in order to comply with the span requirement of 24″ on center spacing as described in the drawing descriptions and specifications and the drawings page FIG. 8 , items b, c, d, e, f, g, h, i, j, k, and o. (a-c) Oriented Strand Board (OSB) Solid Floor Joyce containing Standard Rectangular Filled Form Compressed Lumber made from Concrete Composites, or Organized Strand Board, or a Combination of the two with any of the strengthening materials listed in this document as described in the drawing descriptions and specifications and the drawings page FIG. 8 , items d, e, h, and i. (a-d) Claimed is the invention of the OSB, Concrete Composition, and Combination of the two materials as a Building Material for Truss Type Main Beam as described in the drawing descriptions and specifications and the drawings page FIG. 8 , item n. (a-e) I-Beam Shaped OSB Floor Joist, Studs, Top and Bottom Plates, and Building Trusses as described in the drawing descriptions and specifications and the drawings page FIG. 8 , items b, c, f, g, j, n, and o. (a-f) Concrete Composite Residential Building Materials as described in the drawing descriptions and specifications and the drawings page FIG. 8 , items b, c, d, e, f, g, h, i, j, k, and n. (a-g) Enlarged Joint Areas at Truss Intersections as described in the drawing descriptions and specifications and the drawings page FIG. 8 , items n, j, and o. (a-h) Tapering and Radiuses Involved in Molded Building Materials as described in the drawing descriptions and specifications and the drawings page FIG. 8 , item o. (a-i) OSB, Concrete Composite, and Combination of the two, in Wall Studs, Sill Plates, Top Plates, Band Boards, Floor Joists, Roof Trusses, Floor Trusses, and Sheet Goods, as described in FIG. 8 , items a through i. (a-j) Cross Checked Metal Wire as a Reinforcement Material. The term cross checked refers to a raised or indented pattern similar to present concrete construction reinforcement bars capable of strengthening the tear out resistance of the wire in the event of exceeded maximum loads of the total manufactured building product, as described in the drawing descriptions and specifications and drawings page FIG. 8 , items l and n, also used in the construction of products described in FIGS. 8 through 10 , and all residential and commercial structural building products and furniture. (a-k) Portland Cement Type M Composite with thick or fine Fiberglass Strands as additive materials for manufacturing Trusses, Floor Joists, I-Beams, Beams, Dimensional Floor Joists, Dimensional Main Beams, Dimensional Joist Bands, Dimensional Wall Studs, Sill Plates, Top Plates, Sheet Goods 4 ft.×8 ft., as referred to in FIG. 8 , items a, b, c, d, e, f, g, h, i, j, k, l, m, n, and o. (a-l) Improved Organized Strand Board with Imbedded Fiberglass Thick or Fine Strands with or without Epoxies and Resins as additive materials for manufacturing Trusses, Floor Joists, I-Beams, Beams, Dimensional Floor Joists, Dimensional Main Beams, Dimensional Joist Bands, Dimensional Wall Studs, Sill Plates, Top Plates, Sheet Goods 4 ft.×8 ft., as referred to in FIG. 8 , items a through o. (a-m) Concrete beam lightening as shown as FIG. 8 , item k, also shown in FIG. 8 , items b, c, d, f, g, and h. (a-n) Molded pressed OSB 2″×4″ studs as shown in FIG. 8 , items b through i, joist, beam, and truss, lightening. (a-o) Nylon Coated Cross Checked Metal Wire as a Lumber Product Reinforcement Material, the term cross checked refers to a raised or indented pattern similar to present concrete re-bars capable of strengthening the tear out resistance of the wire in the event of exceeded maximum loads of the total manufactured building product as described drawing descriptions and specifications and the drawings page FIG. 8 as the interior circle portion of letters m, l, and n. (a-p) Multiple Strand Twist Metal Cable with Nylon Cross Checked Coating as lumber product reinforcement material for the use in products as described in drawing descriptions and specifications and the drawings page FIG. 8 , items b, c, d, f, g, h, j, n, and o, and shown specifically as letters l and m. (a-q) Radius truss intersections, and no fasteners required molded or pressed truss intersections as shown in FIG. 8 , item o. (a-r) Two and three story multi-family molded, pressed, and poured, construction methods for residential and commercial business and motel fire resistant and improved hurricane and tornado resistant economical construction buildings through non-flammable concrete building materials invention. (a-s) Increased weight and strength frame type building materials resulting in hurricane and tornado force wind destruction threshold increases related to these products due to increased weight and strength improvements. (a-t) Shredded recycled fiberglass as a material additive to concrete composite building materials described herein and the usage of the same for the purpose of a construction material additives for three new types of building materials described herein. These new recyclable material sources will include; boat hulls, tub and shower enclosures, spas, gasoline storage tanks, roofing shingle cores, and all other waste stream fiberglass products. (a-u) The use of the following materials for potential construction will include fiberglass strands, nylon strands, sand, roofing stone size granules, pea size crushed stone, wood splinters mechanically processed. (a-v) The use of Fiberglass Nylon and/or Plastic Sheets, Strips, or Strands for Exterior or Interior Reinforcement in these and other Products Listed in this Patent Application. (a-w) A new usage for recycled fiberglass building insulation as a material additive to concrete composite building materials described herein. (a-x) Portland Cement Type M Composite Building Structural Materials of all dimensions large and small, as described in the various claims contained in this application, for manufacturing Trusses (Pitched and Flat), Floor Joists, I-Beams, Beams, Dimensional Floor Joists, Dimensional Main Beams, Dimensional Joist Bands, Dimensional Wall Studs, Sill Plates, Top Plates, Sheet Goods 4 ft.×8 ft, as described in the drawing descriptions and specifications and the drawings page FIG. 8 , items b, c, d, e, f, g, h, i, j, k, and o. (a-y) Improved Organized Strand Board with thick or fine Fiberglass Strands with or without Epoxies and Resins as additive materials for manufacturing Building Structural Materials of all dimensions large and small; Trusses, Floor Joists, I-Beams, Beams, Dimensional Floor Joists, Dimensional Main Beams, Dimensional Joist Bands, Dimensional Wall Studs, Sill Plates, Top Plates, Sheet Goods 4 ft.×8 ft., as described in the drawing descriptions and specifications and the drawings page FIG. 8 , items b, c, d, e, f, g, h, i, j, k, and o. (a-z) Combined Composition of Improved Organized Strand Board and Portland Cement Type M for manufacturing Trusses, Floor Joists, I-Beams, Beams, Dimensional Floor Joists, Dimensional Main Beams, Dimensional Joist Bands, Dimensional Wall Studs, Sill Plates, Top Plates, Sheet Goods 4 ft.×8 ft., as referred to in FIG. 8 , items a and o. (b-a) Combined Composition of Improved Organized Strand Board and Portland Cement Type M with thick or fine Fiberglass Strands as additive materials for manufacturing Trusses, Floor Joist, I-Beams, Beams, Dimensional Floor Joists, Dimensional Main Beams, Dimensional Joist Bands, Dimensional Wall Studs, Sill Plates, Top Plates, Sheet Goods 4 ft.×8 ft. as described for FIG. 8 . (b-b) Telescoping Gantry Crane as shown in FIG. 11 . (b-c) Vertical Extending Telescoping Gantry Crane as shown in FIG. 11 . (b-d) Horizontally Extending Telescoping Gantry Crane as shown in FIG. 11 . (b-e) Adjustable Angle Gantry Crane Boom as shown in FIG. 11 . (b-f) Semi Trailer attached Gantry Crane as shown in FIG. 11 . (b-g) Vehicle Mounted Gantry Crane as shown in FIG. 11 . (b-h) Double Braced Construction Gantry Crane as described in FIG. 11 , item o. (b-i) Power Cylinder Controlled Vertically Extending Telescoping Gantry Crane as shown in FIG. 11 . (b-j) Straight Square and the ‘T’ Shaped Crane Boom Counter Weights as shown in FIG. 11 . (b-k) Tethered Control Panel Gantry Crane as shown in FIG. 11 . (b-l) 10′ to 50′ Extending Hydraulically Operated Equipment and Crane Stabilizer Pad and Frame Assembly as shown in FIG. 11 . (b-m) Hydraulic Crane Stabilizer Base Swing Arm with an Exterior Rectangular Square Tube Covering and an Internal Hydraulic Power Cylinder for Automatic Operation as shown in FIG. 11 . (b-n) Four Section Swing-Out Folding to Close Position Ground Pad Equipment Stabilizer Frame and Assembly for Cranes and Equipment, hydraulically or manually operated as shown in FIG. 11 . (b-o) Multiple Ganged Concrete Structure Building Forms, built-up attached to form cubes for efficient pouring and transportation as shown in FIG. 12 . (b-p) Front End, Rear End, Top, and Bottom, Mold Plates for use in Multiple Cavity Concrete Molds, in Full Width or Partial Width depending on Number of Cavities Poured, Multiple Ganged Concrete Structure Building Forms, built-up and attached together to form cubes for efficient pouring and transportation, 2 to 100 cavity width for factory use and semi trailer as shown in FIG. 12 . (b-q) Non-Epicore Concrete Slab Transporting by Semi Trailer as shown in FIG. 12 . (b-r) Poured on a Semi Trailer Concrete Components and shorter distance concrete ready mix plant to site delivery for reduced transportation and labor cost as shown in FIG. 12 . (b-s) Custom Vaulted Ceiling Concrete Component Housing System as shown in FIG. 13 . (b-t) Modular Semi Trailer Delivery of Concrete Component Housing Systems as shown in FIG. 13 . (b-u) Footer attached Modular Concrete Component Housing System as shown in FIG. 13 . (b-v) Slab attached Modular Concrete Component Housing System as shown in FIG. 13 . (b-w) Non-Truss Attic Cross Bracing for Modular Concrete Component Housing Systems as shown in FIG. 13 . (b-x) Semi Trailer and Railroad Flatbed Car Frame Mounted Self Loading/Unloading Telescoping Gantry Crane as shown in FIG. 14 . (b-y) Semi Trailer and Railroad Flatbed Car End Mounted Self Loading/Unloading Gantry Crane as shown in FIG. 14 . (b-z) Detachable Telescoping Gantry Crane for Both Semi Trailers and Railroad Cars as shown in FIG. 14 . (b-a) Hitch Extensions to Facilitate the Installation of these Cranes on Existing Rail Cars and Semi Trailers as shown in FIG. 14 . (b-b) The usage of these Cranes on New Rail and Semi Flatbed Trailers as shown in FIG. 14 . (b-c) Truck Mounted Gantry Crane as shown in FIG. 15 . (b-d) Full Cargo Load Carrying Truck Mounted Gantry Crane as shown in FIG. 15 . (b-e) Rear Sliding Telescoping Crane Boom ‘T’ and Square Shaped Counterweights as shown in FIG. 15 . (b-f) Rack and Gear Electric Motor Extending Cranes as shown in FIG. 15 . (b-g) Elevated Operator Cab Tower Truck Mounted Gantry Crane as shown in FIG. 15 . (b-h) Four Directional Braced and with Two of the Directional Braces removable for crane/truck transportation, Truck Mounted Gantry Crane with Full Load Carrying Capacity when crane is the rear retracted position as shown in FIG. 15 . (b-i) Cargo and Crane Rest Plate as shown in FIG. 15 , item u- 1 . (b-j) Semi Cab Mounted Gantry Crane as shown in FIG. 16 . (b-k) Crane Operator and Truck Driver Combination Dual Purpose Semi Cab as shown in FIG. 16 . (b-l) Semi Cab with Dual Operator Controls for Crane Operator and Semi Driver as shown in FIG. 16 . (b-m) Swiveling Reversible Semi Driver/Crane Operator Seat as shown in FIG. 16 . (b-n) Elevating Boom Angle, Telescoping Gantry Crane, 360 Degree Rotational Pivoting as shown in FIG. 16 . (b-o) Electronic Remote Controlled Cordless Crane Operation Control Panel, Switchable Mode from Cab Operator to Remote Ground Operator, for use with all Types of Cranes as shown in FIG. 16 . (b-p) Concrete Component Business Systems using Semi Trailers, Railroad Cars, and Overseas Shipping Containers, forming a national and international volume sales grid as shown in FIG. 17 . (b-q) World Wide Transportation of these Molds and Products for the purpose of meeting demand in any location where it's desirable, patentable, controllable, and marketable as shown in FIG. 17 . (b-r) Transportation of steel building forms and pre-cast concrete housing sections, horizontally and vertically stacked, by rail, semi tractor trailer, and flat container, for overseas shipping or yard storage as shown in FIG. 17 . (b-s) 3 or 4 stage pivoting arm crane as shown in FIG. 18 . (b-t) Rotating plate pivoting method for crane arms as shown in FIG. 18 , item t. (b-u) Square power cylinder crane as shown in FIG. 18 . (b-v) Multiple triple power cylinder moving sections crane as shown in FIG. 18 . (b-w) Truck mounted multiple jointed rotating infinite position chain sawing crane with limb clamping claw and paint spraying conversion ability as shown in FIG. 19 . (b-x) All terrain motorized vehicle mounted with one or two cranes for chain sawing and limb clamping or painting with four all terrain wheels as shown in FIG. 19 , items v through v- 3 . (b-y) All terrain motorized vehicle mounted common bucket truck with bucket, arm not shown, vehicle shown in FIG. 19 , item v- 1 . (b-z) All terrain motorized vehicle mounted rolled roofing difficult delivery crane as shown in FIG. 18 , items a and b, and FIG. 19 , item v- 1 (c-a) All terrain motorized vehicle mounted chain saw and claw crane, single or double arm for claw operation as shown in FIG. 19 or with less pivoting and rotational joints for economical construction. (c-b) The usage of this crane for the purpose of harvesting trees for the production of chipped or splintered wood products for the construction of individual stick built structural building products or molded mixtures for semi trucked quick erect sectional building components and all cellulosic products as shown in all of this patent and FIGS. 18 and 19 .Join the waitlist — get patent alerts
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