US2013146182A1PendingUtilityA1

High Strength, High Toughness Steel Alloy

Assignee: CRS HOLDINGS INCPriority: Jul 24, 2008Filed: Oct 8, 2012Published: Jun 13, 2013
Est. expiryJul 24, 2028(~2 yrs left)· nominal 20-yr term from priority
Inventors:Paul M. Novotny
C22C 38/02C22C 38/42C21D 6/004C21D 1/32C22C 38/46C22C 38/44C22C 38/34C22C 38/04C21D 6/00
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Claims

Abstract

A high strength, high toughness steel alloy is disclosed. The alloy has the following broad weight percent composition. Element Broad C 0.35-0.55 Mn 0.6-1.2 Si 0.9-2.5 P 0.01 max. S 0.001 max.  Cr 0.75-2.0  Ni 3.5-7.0 Mo + ½ W 0.4-1.3 Cu 0.5-0.6 Co 0.01 max. V + (5/9) × Nb 0.2-1.0 Fe Balance Included in the balance are the usual impurities found in commercial grades of steel alloys produced for similar use and properties. Also disclosed is a hardened and tempered article that has very high strength and fracture toughness. The article is formed from the alloy having the broad weight percent composition set forth above. The alloy article according to this aspect of the invention is further characterized by being tempered at a temperature of about 500° F. to 600° F.

Claims

exact text as granted — not AI-modified
1 - 86 . (canceled) 
     
     
         87 . A steel alloy comprising, in weight percent, about:
 Carbon 0.35-0.5   Manganese 0.6-1.2   Silicon 0.9-2.5   Phosphorus 0.01 max.   Sulfur 0.001 max.   Chromium 1.0-1.5   Nickel 3.5-4.5   Molybdenum 0.4-1.3   Copper 0.5-0.6   Cobalt 0.01 max.   Vanadium 0.25-0.35   Titanium 0.01 max.   Calcium up to 0.005   
       the balance being iron and usual impurities, and wherein
   2≦(% Si+% Cu)/% V≦14.
 
 
     
     
         88 . The alloy claimed in  claim 87  which contains at least 0.37% carbon. 
     
     
         89 . The alloy claimed in  claim 88  which contains not more than 0.45% carbon. 
     
     
         90 . The alloy claimed in  claim 87  which contains at least 1.3% silicon. 
     
     
         91 . The alloy claimed in  claim 87  which contains at least 3.7% nickel. 
     
     
         92 . The alloy claimed in  claim 91  which contains not more than 4.2% nickel. 
     
     
         93 . The alloy claimed in  claim 87  which contains at least 0.5% molybdenum. 
     
     
         94 . The alloy claimed in  claim 93  which contains not more than 1.1% molybdenum. 
     
     
         95 . The alloy claimed in  claim 87  which contains at least 1.2% chromium. 
     
     
         96 . The alloy claimed in  claim 95  which contains not more than 1.35% chromium. 
     
     
         97 . The alloy claimed in  claim 87  wherein 6≦(% Si+% Cu)/% V≦12. 
     
     
         98 . The steel alloy claimed in  claim 87  wherein the alloy comprises, in weight percent, about 
       
         
           
                 
                 
                 
               
                     
                     
                 
                     
                   Carbon 
                   0.37-0.45 
                 
                     
                   Manganese 
                   0.7-0.9 
                 
                     
                   Silicon 
                   1.3-2.5 
                 
                     
                   Phosphorus 
                    0.005 max. 
                 
                     
                   Sulfur 
                   0.0005 max. 
                 
                     
                   Chromium 
                    1.2-1.35 
                 
                     
                   Nickel 
                   3.7-4.5 
                 
                     
                   Molybdenum 
                   0.5-1.1 
                 
                     
                     
                 
             
                
               
               
                
                
                
                
                
                
                
                
                
               
            
           
         
       
       and wherein
   6≦(% Si+% Cu)/% V≦12.
 
 
     
     
         99 . A quenched and tempered steel article formed from the alloy claimed in  claim 87 , said article providing a tensile strength of at least 280 ksi and a K Ic  fracture toughness of at least 90 ksi√in after having been tempered at a temperature of 500° F. 
     
     
         100 . The quenched and tempered article claimed in  claim 99  wherein the article is a structural component of an aircraft. 
     
     
         101 . The quenched and tempered article claimed in  claim 100  wherein the article is a landing gear component. 
     
     
         102 . A steel alloy comprising, in weight percent, about: 
       
         
           
                 
                 
                 
               
                     
                     
                 
                     
                   C 
                   0.35-0.55 
                 
                     
                   Mn 
                   0.6-1.2 
                 
                     
                   Si 
                   0.9-2.5 
                 
                     
                   P 
                   0.01 max. 
                 
                     
                   S 
                   0.001 max.  
                 
                     
                   Cr 
                   0.75-2.0  
                 
                     
                   Ni 
                   3.5-7.0 
                 
                     
                   Mo + ½ W 
                   0.4-1.3 
                 
                     
                   Cu 
                   0.5-0.6 
                 
                     
                   Co 
                   0.01 max. 
                 
                     
                   V + (5/9)Nb 
                   0.2-1.0 
                 
                     
                   Ti 
                   0.01 max. 
                 
                     
                   Ca 
                   up to 0.005 
                 
                     
                     
                 
             
                
               
               
                
                
                
                
                
                
                
                
                
                
                
                
                
                
               
            
           
         
         the balance being iron and usual impurities, and wherein
   2≦(% Si+% Cu)/(% V+(5/9)% Nb)≦14.
 
 
       
     
     
         103 . The alloy claimed in  claim 102  which contains at least 0.37% carbon. 
     
     
         104 . The alloy claimed in  claim 103  which contains not more than 0.5% carbon. 
     
     
         105 . The alloy claimed in  claim 102  which contains at least 1.3% silicon. 
     
     
         106 . The alloy claimed in  claim 102  which contains at least 3.7% nickel. 
     
     
         107 . The alloy claimed in  claim 106  which contains not more than 4.5% nickel. 
     
     
         108 . The alloy claimed in  claim 102  which contains at least 0.5% (Mo+½W). 
     
     
         109 . The alloy claimed in  claim 108  which contains not more than 1.1% (Mo+½W). 
     
     
         110 . The alloy claimed in  claim 102  which contains not more than about 0.01% molybdenum and about 0.8-2.6% tungsten. 
     
     
         111 . The alloy claimed in  claim 110  which contains about 1.0-2.2% tungsten. 
     
     
         112 . The alloy claimed in  claim 102  which contains not more than about 0.01% vanadium. 
     
     
         112 . The alloy claimed in  claim 102  wherein
   6≦(% Si+% Cu)/(% V+(5/9)% Nb)≦12.
 
 
     
     
         113 . The steel alloy claimed in  claim 102  wherein the alloy comprises, in weight percent, about 
       
         
           
                 
                 
                 
               
                     
                     
                 
                     
                   C 
                   0.37-0.50 
                 
                     
                   Mn 
                   0.7-0.9 
                 
                     
                   Si 
                   1.3-2.5 
                 
                     
                   P 
                    0.005 max. 
                 
                     
                   S 
                   0.0005 max. 
                 
                     
                   Cr 
                   1.0-1.5 
                 
                     
                   Ni 
                   3.7-4.5 
                 
                     
                   Mo + ½ W 
                   0.5-1.1 
                 
                     
                     
                 
             
                
               
               
                
                
                
                
                
                
                
                
                
               
            
           
         
       
       and wherein
   2≦(% Si+% Cu)/(% V+(5/9)% Nb)≦14.
 
 
     
     
         114 . A quenched and tempered steel article formed from the alloy claimed in  claim 102 , said article providing a tensile strength of at least 280 ksi and a K Ic  fracture toughness of at least 90 ksi√in after having been tempered at a temperature of 500° F. 
     
     
         115 . The quenched and tempered article claimed in  claim 114  wherein the article is a structural component of an aircraft. 
     
     
         116 . The quenched and tempered article claimed in  claim 115  wherein the article is a landing gear component.

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