US2015027075A1PendingUtilityA1

Suspended ceiling, a ceiling tile and an associated installation method

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Assignee: SAINT GOBAIN ECOPHON ABPriority: Feb 23, 2012Filed: Feb 22, 2013Published: Jan 29, 2015
Est. expiryFeb 23, 2032(~5.6 yrs left)· nominal 20-yr term from priority
E04B 9/06E04F 13/24E04F 13/26E04B 9/30E04B 9/0435E04B 9/24E04B 9/28
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Claims

Abstract

In accordance with the present inventive concept, there is provided a suspended ceiling comprising a ceiling tile ( 500 ) and a grid of profiles forming a frame which supports the ceiling tile ( 500 ). The ceiling tile ( 500 ) has a first and a second pair of non-adjacent side-edge portions, wherein the grid of profiles engages from below with the first pair of side-edge portions, and wherein the grid of profiles engages from above with the second pair of side-edge portions. The grid of profiles engages with said first and second pair of side-edge portions such that a clamping action that counteracts lateral displacement of the ceiling tile ( 500 ) is provided. There is also provided a method for mounting the suspended ceiling. Furthermore, the present inventive concept also relates to an improved ceiling tile ( 500 ) for a suspended ceiling.

Claims

exact text as granted — not AI-modified
1 . A suspended ceiling ( 100 ) comprising a ceiling tile ( 120 ;  122 ;  120   a ;  120   b ;  300 ;  500 ) and a grid of profiles ( 110 ;  112 ) forming a frame which supports said ceiling tile ( 120 ;  122 ;  120   a ;  120   b ;  300 ;  500 ), said ceiling tile ( 120 ;  122 ;  120   a ;  120   b ;  300 ;  500 ) having a first ( 200 ;  202 ) and a second ( 204 ;  206 ) pair of non-adjacent side-edge portions, characterized in that
 said grid of profiles ( 110 ;  112 ) engages from below with the first pair of side-edge portions ( 200 ;  202 ), and   said grid of profiles ( 110 ;  112 ) engages from above with the second pair of side-edge portions ( 204 ;  206 ),   wherein said grid of profiles ( 110 ;  112 ) engages with said first ( 200 ;  202 ) and second ( 204 ;  206 ) pair of side-edge portions such that a clamping action that counteracts lateral displacement of the ceiling tile ( 120 ;  122 ;  120   a ;  120   b ;  300 ;  500 ) is provided.   
     
     
         2 . The suspended ceiling ( 100 ) according to  claim 1 , in which said grid of profiles ( 110 ;  112 ) engages with said first ( 200 ;  202 ) and second ( 204 ;  206 ) pair of side-edge portions under elastical deformation of the latter. 
     
     
         3 . The suspended ceiling ( 100 ) according to  claim 1  or  2 , in which said first pair of side-edge portions ( 200 ;  202 ) comprises a first side edge ( 200 ) and a second ( 202 ) side edge, wherein a first groove ( 220 ;  320 ;  520 ) is provided in and extending along the first side edge ( 200 ), and wherein a second groove ( 230 ;  330 ;  530 ) is provided in and extending along the second side edge ( 202 ), a depth of said first groove ( 220 ;  320 ;  520 ) being larger than a depth of said second groove ( 230 ;  330 ;  530 ), said grid of profiles ( 110 ;  112 ) comprising a first and a second flange ( 262 ;  264 ;  272 ;  274 ;  282 ) received by said first ( 220 ;  320 ;  520 ) and second ( 230 ;  330 ;  530 ) grooves, respectively. 
     
     
         4 . The suspended ceiling ( 100 ) according to  claim 3 , wherein the engagement between said grid of profiles ( 110 ;  112 ) and the first pair of side-edge portions ( 200 ;  202 ) occurs between said first and second flange ( 262 ;  264 ;  272 ;  274 ;  282 ) and an upper engagement surface ( 226 ;  236 ;  236   a ) associated with said first ( 220 ;  320 ;  520 ) and second ( 230 ;  330 ;  530 ) groove, respectively. 
     
     
         5 . The suspended ceiling ( 100 ) according to  claim 4 , wherein said upper engagement surface ( 226 ) of said first groove ( 220 ;  320 ;  520 ) is stepped. 
     
     
         6 . The suspended ceiling ( 100 ) according to any of the preceding claims, in which said second pair of side-edge portions ( 204 ;  206 ) comprises a third side edge ( 204 ) and a fourth side edge ( 206 ), wherein a first stepped profile ( 240 ;  240   b ;  340 ;  540   a - b ) is provided in and extending along the third side edge ( 204 ) for forming a step in a back surface ( 212 ;  212   b ) of said ceiling tile ( 120 ;  122 ;  120   a ;  120   b ;  300 ;  500 ), and wherein a second stepped profile ( 250 ;  350 ;  550   a - b ) is provided in and extending along the fourth side edge ( 206 ) for forming a step in said back surface ( 212 ;  212   b ), said grid of profiles ( 110 ;  112 ) comprising a third and a fourth flange engaging with said first ( 240 ;  240   b ;  340 ;  540   a - b ) and second ( 250 ;  350 ;  550   a - b ) stepped profiles, respectively. 
     
     
         7 . The suspended ceiling ( 100 ) according to  claim 6 , wherein the engagement between said grid of profiles ( 110 ;  112 ) and the second pair of side-edge portions ( 204 ;  206 ) occurs between said third and fourth flange and a lower engagement surface ( 244 ;  244   b ;  254 ) associated with said first ( 240 ;  240   b ;  340 ;  540   a - b ) and second ( 250 ;  350 ;  550   a - b ) stepped profile, respectively. 
     
     
         8 . The suspended ceiling ( 100 ) according to any of the preceding claims, wherein said ceiling tile ( 120 ;  122 ;  120   a ;  120   b ;  300 ;  500 ) is rectangular. 
     
     
         9 . The suspended ceiling ( 100 ) according to any of the preceding claims, wherein said ceiling tile ( 120 ;  122 ;  120   a ;  120   b ;  300 ;  500 ) comprises compressed fibre material. 
     
     
         10 . A suspended ceiling ( 100 ), further comprising a plurality of ceiling tiles ( 120 ;  122 ;  120   a ;  120   b ;  300 ;  500 ) according to any of the preceding claims. 
     
     
         11 . A method for mounting a suspended ceiling ( 100 ), comprising
 providing a grid of profiles ( 110 ;  112 ) and a ceiling tile ( 120 ;  122 ;  120   a ;  120   b ;  300 ;  500 ),   installing the ceiling tile ( 120 ;  122 ;  120   a ;  120   b ;  300 ;  500 ) in a frame of said grid of profiles ( 110 ;  112 ), said ceiling tile having a first ( 200 ;  202 ) and a second ( 204 ;  206 ) pair of non-adjacent side-edge portions,   
       wherein installing said ceiling tile ( 120 ;  122 ;  120   a ;  120   b ;  300 ;  500 ), characterized in
 arranging the ceiling tile ( 120 ;  122 ;  120   a ;  120   b ;  300 ;  500 ) in an inclined position and directing a first side edge ( 200 ) of the first pair of side-edge portions ( 200 ;  202 ) towards a first flange of the frame; 
 inserting, by relative displacement of the ceiling tile ( 120 ;  122 ;  120   a ;  120   b ;  300 ;  500 ) and the grid of profiles ( 110 ;  112 ), said first flange into a first groove ( 220 ;  320 ;  520 ) of said ceiling tile ( 120 ;  122 ;  120   a ;  120   b ;  300 ;  500 ) provided along said first side edge ( 200 ) to such an extent that a second side edge ( 202 ) of the first pair of side-edge portions ( 200 ;  202 ) clears a second flange of the frame, whereby said first flange engages from below with an upper engagement surface ( 226 ) associated with the first groove ( 220 ;  320 ;  520 ); 
 arranging the ceiling tile ( 120 ;  122 ;  120   a ;  120   b ;  300 ;  500 ) in a horizontal position and aligning a second groove ( 230 ;  330 ;  530 ) of said ceiling tile ( 120 ;  122 ;  120   a ;  120   b ;  300 ;  500 ) provided along said second side edge ( 202 ) with said second flange, such that a third and a fourth flange of said frame engage from above with a third ( 204 ) and a fourth ( 206 ) side edge, respectively, of the second pair of side-edge portions ( 204 ;  206 ), the first flange continuing to engage from below with said upper engagement surface ( 226 ) associated with the first groove ( 220 ;  320 ;  520 ); and 
 displacing the ceiling tile ( 120 ;  122 ;  120   a ;  120   b ;  300 ;  500 ) towards the second flange, the first, third and fourth flange continuing to engage with the first ( 200 ), third ( 204 ) and fourth ( 206 ) side edge, respectively, such that said second flange engages from below with an upper engagement surface ( 236 ;  236   a ) associated with the second groove, whereby said flanges engages with said side-edge portions ( 200 ;  202 ;  204 ;  206 ) such that a clamping action that counteracts lateral displacement of the ceiling tile ( 120 ;  122 ;  120   a ;  120   b ;  300 ;  500 ) is provided. 
 
     
     
         12 . The method according to  claim 11 , wherein the act of providing a ceiling tile further comprises providing a ceiling tile ( 120 ;  122 ;  120   a ;  120   b ;  300 ;  500 ) in which said upper engagement surface ( 226 ) of said first groove ( 220 ;  320 ;  520 ) is stepped. 
     
     
         13 . The method according to  claim 11  or  12 , wherein a first stepped profile ( 240 ;  240   b ;  340 ;  540   a - b ) is provided in and extending along the third side edge ( 204 ) for forming a step in a back surface ( 212 ;  212   b ) of said ceiling tile ( 120 ;  122 ;  120   a ;  120   b ;  300 ;  500 ), and wherein a second stepped profile ( 250 ;  350 ;  550   a - b ) is provided in and extending along the fourth side edge ( 206 ) for forming a step in said back surface ( 212 ;  212   b ), said third and fourth flanges comprised in the grid of profiles ( 110 ;  112 ) engaging with said first ( 240 ;  240   b ;  340 ;  540   a - b ) and second ( 250 ;  350 ;  550   a - b ) stepped profiles, respectively. 
     
     
         14 . The method according to  claim 11 ,  12  or  13 , wherein said grid of profiles ( 110 ;  112 ) engages with said first ( 200 ;  202 ) and second pair of side-edge portions ( 204 ;  206 ) under elastical deformation of the latter. 
     
     
         15 . A ceiling tile for a suspended ceiling ( 100 ), the ceiling tile ( 120 ;  122 ;  120   a ;  120   b ;  300 ;  500 ) being arranged to be supported by flanges ( 262 ;  264 ;  272 ;  274 ;  282 ) of a grid of profiles ( 110 ;  112 ), said flanges ( 262 ;  264 ;  272 ;  274 ;  282 ) having a thickness T,
 wherein said ceiling tile ( 120 ;  122 ;  120   a ;  120   b ;  300 ;  500 ) having a front surface ( 210 ;  210   b ), a back surface ( 212 ;  212   b ) and a first ( 200 ;  202 ) and a second ( 204 ;  206 ) pair of non-adjacent side-edge portions, characterized in that   each side-edge portion of said first pair ( 200 ;  202 ) comprising an upper engagement surface ( 226 ;  236 ;  236   a ) faced in the same direction as the front surface ( 210 ;  210   b ) and each side-edge portion of said second pair ( 204 ;  206 ) comprising a lower engagement surface ( 244 ;  244   b ;  254 ) faced in the same direction as the back surface ( 212 ;  212   b ), wherein   said upper engagement surfaces ( 226 ;  236 ;  236   a ) being arranged at a distance (X) from said front surface ( 210 ;  210   b ),   said lower engagement surfaces ( 244 ;  244   b ;  254 ) being arranged at a distance (Y) from said front surface ( 210 ;  210   b ),   wherein the difference between said distance X and said distance Y is less than said thickness T.

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