Processes for the preparation of 8-chloro-1-methyl-2,3,4,5-tetrahydro-1h-3-benzazepine and intermediates related thereto

Abstract

The present invention provides processes, methods and intermediates for the preparation of 8-chloro-1-methyl-2, 3,4,5-tetrahydro-1H-3-benzazepine, salts, hydrates and crystal forms thereof which are useful as serotonin (5-HT) receptor agonists for the treatment of, for example, central nervous system disorders such as obesity.

1 . A method for preparing a compound of Formula (I): 
       
         
           
           
               
               
           
         
       
       comprising the steps:
 forming a triphasic liquid mixture comprising a compound of Formula (I), 1,2-dichlorobenzene, and water; and 
 isolating said compound of Formula (I) from said triphasic liquid mixture. 
 
     
     
         2 . The method according to  claim 1 , further comprising the steps:
 separating the top phase and the middle phase from the bottom phase of said triphasic liquid mixture; and   isolating said compound of Formula (I) from the top phase and the middle phase.   
     
     
         3 . The method according to  claim 2 , wherein the bottom phase of said triphasic liquid mixture comprises 1,2-dichlorobenzene. 
     
     
         4 . The method according to  claim 3 , wherein the middle phase of said triphasic liquid mixture contains said compound of Formula (I) in an amount greater than the amount of said compound of Formula (I) contained in the top phase or the bottom phase of said triphasic liquid mixture. 
     
     
         5 . The method according to  claim 4 , wherein the middle phase of said triphasic liquid mixture contains said compound of Formula (I) in an amount of about 80% or greater. 
     
     
         6 . The method according to  claim 5 , wherein said isolating step further comprises the steps:
 separating the top phase from the middle phase;   extracting said compound of Formula (I) from the top phase with an extracting solvent and separating said extracting solvent comprising said compound of Formula (I) from the top phase;   combining said extracting solvent comprising said compound of Formula (I) together with the middle phase to form a combined mixture;   washing said combined mixture with a basic, aqueous solution and separating said basic, aqueous solution from said combined mixture to form a washed, combined solution; and concentrating said washed, combined solution to provide said compound of Formula (I).   
     
     
         7 . The method according to  claim 6 , wherein said basic solution is aqueous sodium hydroxide. 
     
     
         8 . The method according to  claim 7 , wherein said extracting solvent is cyclohexane. 
     
     
         9 .- 21 . (canceled) 
     
     
         22 . The method according to  claim 29 , wherein preparing the L-(+)-tartaric acid salt of a compound of Formula (Ia) comprises
 contacting said compound of Formula (I) with L-(+)-tartaric acid in the presence of a solvent comprising acetone to form L-(+)-tartaric acid salts of compounds of Formula (Ia) and Formula (Ib);   
       
         
           
           
               
               
           
         
       
       and
 precipitating said L-(+)-tartaric acid salts of said compounds of Formula (Ia) and Formula (Ib), wherein the resulting precipitate is enriched with the L-(+)-tartaric acid salt of said compound of Formula (Ia). 
 
     
     
         23 . The method according to  claim 29 , further comprising:
 neutralizing the L-(+)-tartaric acid salt of said compound of Formula (Ia) to form a free base (R)-8-chloro-1-methyl-2,3,4,5-tetrahydro-lH-3-benzazepine;   contacting said free base (R)-8-chloro-1-methyl-2,3,4,5-tetrahydro-lH-3-benzazepine with HCl to form a (R)-8-chloro-1-methyl-2,3,4,5-tetrahydro-1H-3-benzazepine hydrochloride;   
       and
 crystallizing said (R)-8-chloro-1-methyl-2,3,4,5-tetrahydro-1H-3-benzazepine hydrochloride in the presence of water to form (R)-8-chloro-1-methyl-2,3,4,5-tetrahydro-1H-3-benzazepine hydrochloride hemihydrate of Formula (II): 
 
       
         
           
           
               
               
           
         
       
     
     
         24 . The method according to  claim 29 , further comprising:
 neutralizing the L-(+)-tartaric acid salt of said compound of Formula (Ia) of the formula:   
       
         
           
           
               
               
           
         
       
       with potassium carbonate in the presence of water and ethyl acetate to form a biphasic liquid mixture consisting essentially of an aqueous phase and an ethyl acetate phase comprising (R)-8-chloro-1-methyl-2,3,4,5-tetrahydro-1H-3-benzazepine of Formula (Ia): 
       
         
           
           
               
               
           
         
         separating said ethyl acetate phase of said biphasic liquid mixture from the aqueous phase of said biphasic liquid mixture; 
         contacting said ethyl acetate phase with HCl in the presence of water to form an HCl salt of (R)-8-chloro-1-methyl-2,3,4,5-tetrahydro-1H-3-benzazepine, wherein the ratio of water to (R)-8-chloro-1-methyl-2,3,4,5-tetrahydro-1H-3-benzazepine is at least 1 to 2; and 
         crystallizing said HCl salt of (R)-8-chloro-1-methyl-2,3,4,5-tetrahydro-lH-3-benzazepine to form (R)-8-chloro-1-methyl-2,3,4,5-tetrahydro-lH-3-benzazepine HCl hemihydrate of Formula (II): 
       
       
         
           
           
               
               
           
         
       
     
     
         25 . The method according to  claim 24 , wherein said biphasic liquid mixture is substantially emulsion-free. 
     
     
         26 . The method according to  claim 25 , wherein said contacting step is carried out at a temperature of about 0° C. to about 25° C. 
     
     
         27 . The method according to  claim 26 , wherein the HCl in said contacting step is in the form of a gas. 
     
     
         28 . The method according to  claim 1 , further comprising: resolving said compound of Formula (I). 
     
     
         29 . The method according to  claim 28 , wherein resolving said compound of Formula (I) comprises: preparing a L-(+)-tartaric acid salt of a compound of Formula (Ia) 
       
         
           
           
               
               
           
         
       
     
     
         30 . The method according to  claim 1 , further comprising: preparing (R)-8-chloro-1-methyl-2,3,4,5-tetrahydro-1H-3-benzazepine HCl hemihydrate of Formula (II): 
       
         
           
           
               
               
           
         
       
       from said compound of Formula (I). 
     
     
         31 . The method according to  claim 28 , further comprising: preparing (R)-8-chloro-1-methyl-2,3,4,5-tetrahydro-1H-3-benzazepine HCl hemihydrate of Formula (II): 
       
         
           
           
               
               
           
         
       
     
     
         32 . The method according to  claim 22 , further comprising:
 dissolving said precipitate enriched with the L-(+)-tartaric acid salt of said compound of Formula (Ia) in a solution comprising acetone and water at a temperature of about 45° C. to about 60° C. to form a solution containing the dissolved precipitate;   cooling said solution containing the dissolved precipitate to a temperature of about −5° C.   
       to about 10° C.; and
 precipitating a second precipitate containing the L-(+)-tartaric acid salt of said compound of Formula (Ia) with an enantiomeric excess of about 98% or greater.