US2015099121A1PendingUtilityA1

Carbon material and method for producing same

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Assignee: INCUBATION ALLIANCE INCPriority: May 26, 2009Filed: Nov 5, 2014Published: Apr 9, 2015
Est. expiryMay 26, 2029(~2.9 yrs left)· nominal 20-yr term from priority
C01B 32/154C01B 32/16H01G 11/36C04B 2235/422H01M 4/62Y10T83/0591C04B 2235/526C01B 32/159C04B 2235/77C04B 2235/3215C01B 32/205Y10T428/2918C01B 2202/36H01M 4/8673H01M 10/0525C04B 35/532H01G 11/84H01B 1/04C04B 2235/72C04B 35/6455C01B 32/184C04B 2235/40C04B 2235/3208C04B 2235/528C04B 2235/725H01G 11/32Y10T428/2982Y02E60/13F16L 59/028C01B 32/18C01P 2004/64H01M 4/625C04B 2235/428C04B 2235/5248C04B 35/6325C04B 35/522C04B 2235/5436C04B 2235/48C04B 2235/425B82Y 40/00C01B 32/20Y10T428/24999C01B 32/15Y10T428/298H01M 4/587C01P 2004/32C04B 2235/728C01B 32/162C01P 2006/16C04B 2235/405H01M 4/583H01M 4/366H01G 11/34C04B 35/52B82Y 30/00C01B 32/156C01P 2006/40C01B 32/158B29K 2105/251B29B 13/021C01B 31/04Y02E60/10Y02E60/50
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Claims

Abstract

(Problem) In conventional method for producing artificial graphite, in order to obtain a product having excellent crystallinity, it was necessary to mold a filler and a binder and then repeat impregnation, carbonization and graphitization, and since carbonization and graphitization proceeded by a solid phase reaction, a period of time of as long as 2 to 3 months was required for the production and cost was high and further, a large size structure in the shape of column and cylinder could not be produced. In addition, nanocarbon materials such as carbon nanotube, carbon nanofiber and carbon nanohorn could not be produced. (Means to Solve) A properly pre-baked filler is sealed in a graphite vessel and is subsequently subjected to hot isostatic pressing (HIP) treatment, thereby allowing gases such as hydrocarbon and hydrogen to be generated from the filler and precipitating vapor-phase-grown graphite around and inside the filler using the generated gases as a source material, and thereby, an integrated structure of carbide of the filler and the vapor-phase-grown graphite is produced. In addition, nanocarbon materials are produced selectively and efficiently by adding a catalyst or adjusting the HIP treating temperature.

Claims

exact text as granted — not AI-modified
1 - 18 . (canceled) 
     
     
         19 . A graphite material in a spherical and/or elliptical form, the outer surface of which comprises 1 nm to 50 nm graphite particles connected to each other together with 1 nm to 50 nm cavity portions. 
     
     
         20 - 31 . (canceled)

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