Catheter pump assembly including a stator

Abstract

A catheter pump assembly is provided that includes a proximal a distal portion, a catheter body, an impeller, and a flow modifying structure. The catheter body has a lumen that extends along a longitudinal axis between the proximal and distal portions. The impeller is disposed at the distal portion. The impeller includes a blade with a trailing edge. The flow modifying structure is disposed downstream of the impeller. The flow modifying structure has a plurality of blades having a leading edge substantially parallel to and in close proximity to the trailing edge of the blade of the impeller and an expanse extending downstream from the leading edge. In some embodiments, the expanse has a first region with higher curvature and a second region with lower curvature. The first region is between the leading edge and the second region.

1 . A catheter pump assembly, comprising:
 a proximal portion;   a distal portion;   a catheter body having a lumen extending along a longitudinal axis between the proximal and distal portions;   an impeller disposed at the distal portion, the impeller including a blade with a trailing edge; and   a flow modifying structure disposed downstream of the impeller, the flow modifying structure having a plurality of blades having a leading edge in close proximity to the trailing edge of the blade of the impeller and an expanse extending downstream from the leading edge, the expanse having a first region with higher curvature and a second region with lower curvature, the first region being between the leading edge and the second region;   wherein the flow modifying structure is collapsible from a deployed configuration to a collapsed configuration.   
     
     
         2 . The catheter pump assembly of  claim 1 , wherein the flow modifying structure is collapsible to a smaller diameter for percutaneous insertion. 
     
     
         3 . The catheter pump assembly of  claim 1 , wherein the flow modifying structure is collapsible to a smaller diameter for insertion into a femoral artery. 
     
     
         4 . The catheter pump assembly of  claim 1 , further comprising a bearing assembly disposed proximal of the impeller, the flow modifying structure being disposed on a distal projection of the bearing assembly. 
     
     
         5 . The catheter pump assembly of  claim 4 , wherein a mechanical interface is provided between the bearing assembly projection and the flow modifying structure comprising a distal facing radial shoulder adjacent to a proximal facing end of the stator. 
     
     
         6 . The catheter pump assembly of  claim 4 , wherein a mechanical interface provided between the bearing assembly projection and the flow modifying structure comprising mating feature disposed on the outer surface of the projection and on an inner surface of a lumen extending through a central body of the flow modifying structure. 
     
     
         7 . The catheter pump assembly of  claim 6 , wherein the mating features comprise helical grooves and projections. 
     
     
         8 . The catheter pump assembly of  claim 7 , wherein the grooves and projections are configured to urge the flow modifying structure toward a more secure configuration upon application of torque by fluid flow generated by the impeller. 
     
     
         9 . The catheter pump of  claim 1 , wherein the flow modifying structure comprises a stator. 
     
     
         10 . The catheter pump of  claim 1 , wherein the distal portion comprises an impeller housing having a first number of outlets, the impeller disposed in the impeller housing. 
     
     
         11 . The catheter pump of  claim 10 , wherein the flow modifying structure has a second number of blades, and wherein the first number and the second number are the same. 
     
     
         12 . The catheter pump of  claim 11 , wherein the first number and the second number are equal to four. 
     
     
         13 . The catheter pump of  claim 10 , wherein adjacent blades of the flow modifying structure define a flow channel therebetween, the flow channel angled towards a corresponding outlet of the impeller housing to direct the fluid flow through the corresponding outlet. 
     
     
         14 . The catheter pump of  claim 1 , wherein the impeller includes a plurality of impeller blades, each impeller blade including a trailing edge and a pressure face,
 wherein a surface normal to the pressure face near the trailing edge of each impeller blade is substantially aligned with a surface tangent to the expanse near the leading edge of each blade of the flow modifying structure when each impeller blade is circumferentially proximate a corresponding blade of the flow modifying structure.   
     
     
         15 . The catheter pump of  claim 14 , wherein at least once per revolution of the impeller, the surface normal to the pressure face near the trailing edge of each impeller blade is substantially aligned with the surface tangent to the expanse near the leading edge of each blade of the flow modifying structure. 
     
     
         16 . (canceled) 
     
     
         17 . (canceled) 
     
     
         18 . (canceled) 
     
     
         19 . (canceled) 
     
     
         20 . (canceled) 
     
     
         21 . (canceled) 
     
     
         22 . (canceled) 
     
     
         23 . A catheter pump assembly, comprising:
 a proximal portion and a distal portion;   an impeller disposed at the distal portion and configured to pump blood generally in a longitudinal direction, the impeller including one or more impeller blades; and   a stator assembly disposed downstream of the impeller and including one or more stator blades.   
     
     
         24 . The catheter pump assembly of  claim 23 , wherein the distal portion comprises an impeller housing having a first number of outlets, the impeller disposed in the impeller housing. 
     
     
         25 . The catheter pump assembly of  claim 24 , wherein the stator assembly has a second number of stator blades, and wherein the first number and the second number are the same. 
     
     
         26 . The catheter pump assembly of  claim 25 , wherein the first number and the second number are equal to four. 
     
     
         27 . The catheter pump assembly of  claim 23 , wherein the stator blades are curved to redirect at least a portion of a circumferential flow component towards the longitudinal direction. 
     
     
         28 . The catheter pump assembly of  claim 23 , wherein the impeller includes a plurality of impeller blades, each impeller blade including a trailing edge and a pressure face,
 wherein each stator blade of the stator assembly includes a leading edge and a curved expanse extending downstream from the leading edge, and   wherein a surface normal to the pressure face near the trailing edge of each impeller blade is substantially aligned with a surface tangent to the curved expanse near the leading edge of each stator blade when each impeller blade is circumferentially proximate a corresponding stator blade.   
     
     
         29 . The catheter pump assembly of  claim 28 , wherein at least once per revolution of the impeller, the surface normal to the pressure face near the trailing edge of each impeller blade is substantially aligned with the surface tangent to the curved expanse near the leading edge of each stator blade. 
     
     
         30 . The catheter pump assembly of  claim 25 , wherein adjacent stator blades define a flow channel there between, the flow channel angled towards a corresponding outlet of the impeller housing to direct the fluid flow through the corresponding outlet. 
     
     
         31 . The catheter pump assembly of  claim 23 , wherein the stator blades have a first region with higher curvature and a second region with lower curvature, the first region being between leading edges of the stator blades and the second region. 
     
     
         32 . The catheter pump assembly of  claim 23 , wherein the stator assembly is expandable from a collapsed configuration to a deployed configuration. 
     
     
         33 . The catheter pump assembly of  claim 32 , wherein the stator assembly is adapted to self-expand from the collapsed configuration to the deployed by the release of stored strain energy. 
     
     
         34 . The catheter pump assembly of  claim 23 , wherein the stator assembly is disposed proximal the impeller.