Linear motion bearing system with self-aligning rail

Abstract

A linear motion bearing system that includes a rolling element retainer structure having at least a portion of a plurality of open axial rolling element tracks formed therein. The rolling element tracks includes an open load-bearing portion, an open return portion and turnarounds interconnecting the load bearing and return portions. Bearing rolling elements are disposed in the rolling element tracks. Load bearing outer races are axially positioned adjacent the rolling element retainer structure for receiving load from the rolling elements disposed in the load-bearing portion of the rolling element tracks. An outer housing sleeve is effective to hold the rolling element retainer structure. A rail is effective to mate with the rolling element retainer structure, the rail including at least one recess sized and shaped so as to be mateable with at least one of the bearing rolling elements.

What is claimed is: 
     
         1 . A linear motion bearing system comprising:
 a rolling element retainer structure having at least a portion of a plurality of open axial rolling element tracks formed therein, said rolling element tracks including an open load bearing portion, an open return portion and turnarounds interconnecting the load bearing and return portions;   a plurality of bearing rolling elements disposed in the rolling element tracks;   a plurality of load bearing outer races axially positioned adjacent the rolling element retainer structure, the load bearing outer races effective to receive load from the rolling elements disposed in the load bearing portion of the rolling element tracks;   an outer housing sleeve effective to hold the plurality of load bearing outer races; and   a rail effective to mate with the rolling element retainer structure, the rail including at least one recess sized and shaped so as to be mateable with the rolling element retainer structure.   
     
     
         2 . The linear motion bearing system as recited in  claim 1 , wherein the rail includes a base portion effective to mate with the rolling element retainer structure. 
     
     
         3 . The linear motion bearing system as recited in  claim 2 , wherein the base portion is a rectangular solid. 
     
     
         4 . The linear motion bearing system as recited in  claim 1 , wherein the recess has a half-cylinder shape. 
     
     
         5 . The linear motion bearing system as recited in  claim 1 , wherein the rail has a hollow interior effective to receive at least a portion of the rolling element retainer structure. 
     
     
         6 . The linear motion bearing system as recited in  claim 1 , further comprising a bearing outer race to housing intermediary load structure, the bearing outer race to housing intermediary load structure comprising a plurality of pieces and defining at least two spaces in between the pieces, the bearing outer race to housing intermediary load structure extending circumferentially around the outer housing sleeve. 
     
     
         7 . The linear motion bearing system as recited in  claim 6 , wherein
 the rail has a hollow interior effective to receive at least a portion of the rolling element retainer structure; and   the bearing outer race to housing intermediate load structure is placed at an inner race portion of the interior.   
     
     
         8 . The linear motion bearing system as recited in  claim 6 , wherein
 the rail has a hollow interior effective to receive at least a portion of the rolling element retainer structure; and   the bearing outer race to housing intermediate load structure is placed on an exterior of the rail.   
     
     
         9 . A linear motion bearing system comprising:
 a rolling element retainer structure having at least a portion of a plurality of open axial rolling element tracks formed therein, said rolling element tracks including an open load bearing portion, an open return portion and turnarounds interconnecting the load bearing and return portions;   a plurality of bearing rolling elements disposed in the rolling element tracks;   a plurality of load bearing outer races axially positioned adjacent the rolling element retainer structure, the load bearing outer races effective to receive load from the rolling elements disposed in the load bearing portion of the rolling element tracks;   an outer housing sleeve effective to hold the rolling element retainer structure; and   a rail effective to mate with the rolling element retainer structure, the rail including at least one recess sized and shaped so as to be mateable with at least one of the bearing rolling elements and a base portion effective to mate with the rolling element retainer structure, wherein   the base portion includes at least one of a rectangular solid, a diamond cross-section, an hourglass cross-section, a cylindrical configuration, or a spline configuration;   the recess has a half-circle cross-section and extends along a length of the rail;   the radius and circumference of the recess corresponds to a radius and circumference of the bearing rolling elements; and   the recess has a half-cylinder shape.   
     
     
         10 . The linear motion bearing system as recited in  claim 9 , further comprising
 a bearing outer race to housing intermediary load structure, the bearing outer race to housing intermediary load structure comprising a plurality of pieces and defining at least two spaces in between the pieces, the bearing outer race to housing intermediary load structure extending circumferentially around the outer housing sleeve;   wherein the rail has a hollow interior effective to receive at least a portion of the rolling element retainer structure; and   the bearing outer race to housing intermediate load structure is placed at an inner race portion of the interior.