System and method for diagnosing and controlling incineration facility and solid fuel boiler and managing life cycle of facility through heat exchange and design program and operation mode analysis of operator

Abstract

The present invention relates to a system and a method for diagnosing and controlling an incineration facility and managing the life cycle thereof through a heat exchange and design program and an operation mode analysis of an operator of the incineration facility, and the purpose of the present invention is to improve operation efficiency by comparing and analyzing initial design values (a) of the incineration facility, measured actual values (b) obtained by measuring waste composition and heating values changed after constructing the incineration facility, and operation values (c) indicating output values which are actual operating adjustment values and operating result values operated by the operator and by analyzing operation modes of the operator. The system for diagnosing and controlling an incineration facility and managing the life cycle thereof through a heat exchange and design program and an operation mode analysis for an operator of the incineration facility, according to the present invention, comprises: a database for storing, in a predetermined period of time, the operation values (c) according to an operation of the operator, which are detected by incineration facility operating sensors ( 10 ) and provided through an MMI, the incineration facility operating sensors ( 10 ) detecting operation values of the incineration facility, which include a primary amount of combustion air, a secondary amount of combustion air, a fire grate moving speed, a temperature, an amount of discharged gas and an amount of steam, outputted by an operation of the operator, the design values (a) according to the design of the incineration facility, which are calculated through the heat exchange program, and the measured actual values (b) according to an operation of the incineration facility constructed under the design; and a server for extracting design values, measured actual values and operation values on the basis of data stored in the database and extracting and providing the design values, the measured actual values and the operation values as data including comparable graphs and tables.

1 . A system for diagnosing and controlling an incineration facility and solid fuel boiler and managing the life cycle of a facility through a heat exchange and a design program and an operation mode analysis of an operator, comprising:
 a database which is configured to store an operation value (c) detected by an incineration facility operating sensor  10  which is able to detect the operation value of an incineration facility formed of a primary amount of combustion air, a secondary amount of combustion air, a fire grate moving speed, a temperature, an exhaust gas amount and a steam amount which are emitted during the operation by an operator, and which is obtained based on the operation by the operator provided through a MMI (Man Machine Interface); a design value (a) obtained based on the design of the incineration facility calculated via the designing; and an measured actual value (b) obtained during the operation of the incineration facility constructed based on the design, wherein the above values are stored at every predetermined time interval in the database; and   a server which is configured to extract and provide data in the form of a graph and a table wherein the operation value, the design value and the measured actual value can be comparably presented by extracting the design value, the measured actual value and the operation value based on the data stored in the database.   
     
     
         2 . The system of  claim 1 , wherein a camera is provided, which is able to photograph the wastes inputted into the incineration facility, and the database is able to store the operation modes having different operation conditions so as to incinerate different kinds of wastes, and the server is able to output the images on a screen so that the operator can see the images photographed by the camera and is able to extract and provide an operation mode from the database to select an operation mode to incinerate the wastes displayed on the screen among the operation modes. 
     
     
         3 . The system of  claim 1 , wherein the camera is able to photograph the wastes inputted into the incineration facility, and an image analysis program is provided, which is able to analyze the images taken by the camera, and the database is able to store the operation modes of different operation conditions so as to incinerate different kinds of the wastes, and the server is able to automatically select the operation mode so as to incinerate the inputted wastes by comparing the image analysis program and the operation mode. 
     
     
         4 . The system of  claim 4 , wherein the system further comprises:
 an incineration facility which includes an induced draft fan configured to be adapted to the incineration facility;   an electronic tag which is able to store information on consumable parts provided for the incineration facility and is attached to the facility;   an incineration facility history card which includes information on the checked history of the incineration facility and the consumable parts, a facility repair history, and a manual based on the information on the incineration facility and the consumable parts; and   a portable terminal which an on-site operation always carries with and which is able to communicate with the server via a near wireless communication and allows the information on the incineration facility and the consumable parts to be stored into the database and is able to receive the data stored in the database.   
     
     
         5 . A method for diagnosing and controlling an incineration facility and solid fuel boiler and managing the life cycle of a facility through a heat exchange and a design program and an operation mode analysis of an operator, comprising:
 a first step wherein an operation value of an incineration facility is stored, which includes a primary amount of combustion air, a secondary amount of combustion air, a fire grate moving speed, a temperature, an emission gas amount, and a steam amount which are all detected at every predetermined time interval by an incineration furnace operating sensor and provided via a MMI (Man Machine Interface) and are all outputted during the operation by an operator, and a design value (a) based on the design of the incineration facility calculated via a heat balance and design program (Heatbalance), and an measured actual value (b) based on the operation of the incineration facility constructed in accordance with the design are inputted at the same time interval as the operation value; and   a second step wherein the design value, the measured actual value and the operation value are extracted based on the data stored in the first step, and data are extracted in the form of a graph and a table wherein the operation value, the design value and the measured actual value can be comparable.   
     
     
         6 . The method of  claim 5 , wherein in the first step, a target value of the operator is set and stored, and in the second step, the target value and the operation value set in the first step are compared, and a result of the target achievement of the operation value is extracted. 
     
     
         7 . The method of  claim 6 , wherein in the second step, the target value and the operation value are compared, and a normal section, a target exceeding section and a target decreasing section are categorized thereby and extracted. 
     
     
         8 . The method of  claim 7 , wherein in the second step, the target value and the operation value are compared, and the normal section, the target exceeding section and the target decreasing section are accumulated at every predetermined time interval and extracted. 
     
     
         9 . The method of  claim 5 , wherein in the second step, among the values detected by the incineration facility operating sensor, the current detection value generating by the operation of the operator and the just previous detection value are compared, and if the current detection value is different from the just previous detection value, it is determined as an operation by the operator, thus extracting the operation time of the operator. 
     
     
         10 . The method of  claim 5 , wherein in the second step, the carbon dioxide emission amount is calculated based on the design value, the measured actual value and the operation value via a known carbon dioxide emission amount calculation program, and then the related data are extracted. 
     
     
         11 . The method of  claim 10 , wherein in the second step, the carbon dioxide emission amount based on the operation value is compared with the carbon dioxide emission amount based on any of the design value and the measured actual value, and a result is calculated in percentage. 
     
     
         12 . The method of  claim 5 , wherein in the first step, the input values of the operator and a manager are stored, and in the second step, an output value based on the input value is searched from the database and is extracted. 
     
     
         13 . The method of  claim 5 , wherein in the second step, the required combustion air amount in a combustion chamber is automatically calculated using a design heating value and an estimated heating value, and the opening of a main damper of a secondary combustion air blower is adjusted based on the calculated required combustion air amount. 
     
     
         14 . The method of  claim 13 , wherein in the second step, if the normal operation range is not maintained due to a gradual adjustment of the waste input amount and the primary amount of combustion air, the agitating speed of the wastes, the waste input amount and the input cycle, and the primary amount of combustion air are automatically adjusted using the stored data.