US2017002448A1PendingUtilityA1

Aluminum alloy combining high strength and extrudability, and low quench sensitivity

Assignee: RIO TINTO ALCAN INT LTDPriority: Nov 27, 2013Filed: Nov 26, 2014Published: Jan 5, 2017
Est. expiryNov 27, 2033(~7.4 yrs left)· nominal 20-yr term from priority
C22C 21/08B21C 23/002C22F 1/047C22C 21/02C22F 1/05
50
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Claims

Abstract

An aluminum alloy includes, in weight percent, 0.70-0.85 Si, 0.14-0.25 Fe, 0.25-0.35 Cu, 0.02-0.08 Mn, 0.75-0.90 Mg, 0.04-0.08 Cr, 0.05 max Zn, and 0.04 max Ti, the balance being aluminum and unavoidable impurities. The minimum Mn content may be 0.03 wt. %, and/or the maximum Mn content may be 0.06 wt. %, in various configurations. The alloy may be suitable for extruding, and may be formed into an extruded alloy product.

Claims

exact text as granted — not AI-modified
1 . An aluminum alloy comprising, in weight percent: 
       
         
           
                 
                 
                 
               
                     
                     
                 
                     
                   Si: 
                   0.70-0.85 
                 
                     
                   Fe: 
                   0.14-0.25 
                 
                     
                   Cu: 
                   0.25-0.35 
                 
                     
                   Mn: 
                   0.02-0.08 
                 
                     
                   Mg: 
                   0.75-0.90 
                 
                     
                   Cr: 
                   0.04-0.08 
                 
                     
                   Zn: 
                   0.05 max 
                 
                     
                   Ti: 
                   0.04 max 
                 
                     
                     
                 
             
                
               
               
                
                
                
                
                
                
                
                
                
               
            
           
         
         the balance being aluminum and unavoidable impurities. 
       
     
     
         2 . The alloy of  claim 1 , wherein the Si content of the alloy is 0.74-0.82 weight percent. 
     
     
         3 . The alloy of  claim 1 , wherein the Fe content of the alloy is 0.14-0.20 weight percent. 
     
     
         4 . The alloy of  claim 1 , wherein the Cu content of the alloy is 0.25-0.30 weight percent. 
     
     
         5 . The alloy of  claim 1 , wherein the Mg content of the alloy is 0.78-0.86 weight percent. 
     
     
         6 . The alloy of  claim 1 , wherein the Ti content of the alloy is 0.003-0.04 weight percent. 
     
     
         7 . The alloy of  claim 1 , wherein the unavoidable impurities may each be present at a maximum weight percent of 0.05, and the maximum total weight percent of the unavoidable impurities is 0.15. 
     
     
         8 . The alloy of  claim 1 , wherein the Mn content of the alloy is 0.03-0.08 weight percent. 
     
     
         9 . The alloy of  claim 1 , wherein the Mn content of the alloy is 0.03-0.06 weight percent. 
     
     
         10 . (canceled) 
     
     
         11 . An extruded aluminum alloy product formed of the alloy of  claim 1 . 
     
     
         12 .- 16 . (canceled) 
     
     
         17 . A method of forming an extruded product, comprising:
 extruding a billet of an aluminum alloy to form the extruded product, the alloy comprising, in weight percent:   
       
         
           
                 
                 
                 
               
                     
                     
                 
                     
                   Si: 
                   0.70-0.85 
                 
                     
                   Fe: 
                   0.14-0.25 
                 
                     
                   Cu: 
                   0.25-0.35 
                 
                     
                   Mn: 
                   0.02-0.08 
                 
                     
                   Mg: 
                   0.75-0.90 
                 
                     
                   Cr: 
                   0.04-0.08 
                 
                     
                   Zn: 
                   0.05 max 
                 
                     
                   Ti: 
                   0.04 max 
                 
                     
                     
                 
             
                
               
               
                
                
                
                
                
                
                
                
                
               
            
           
         
         
           the balance being aluminum and unavoidable impurities; and 
         
         quenching the extruded product after extrusion at a rate of 10° C./sec or less. 
       
     
     
         18 . The method of  claim 17 , wherein at least 90% of the extruded product undergoes recrystallization after the extrusion. 
     
     
         19 . The method of  claim 18 , wherein the extruded product has a tensile yield strength of at least about 260 MPa and a tensile elongation of at least about 8%. 
     
     
         20 . The method of  claim 19 , wherein 100% of the extruded product undergoes recrystallization after the extrusion. 
     
     
         21 . The method of  claim 17 , wherein the extrusion is performed to create a smallest cross-sectional thickness of up to 6.3 mm in the extruded product. 
     
     
         22 . The method of  claim 17 , further comprising homogenizing the alloy prior to extruding. 
     
     
         23 . The method of  claim 22 , wherein the homogenizing is performed at 540-580° C. for 2-8 hours, and the alloy is then cooled at a rate of 150-800° C./hr after homogenization. 
     
     
         24 . The method of  claim 17 , wherein the quenching comprises forced air cooling or forced air quenching. 
     
     
         25 . The method of  claim 17 , further comprising artificially aging the alloy after quenching. 
     
     
         26 . The method of  claim 17 , wherein the rate of quenching is 5° C./sec or less, wherein at least 90% of the extruded product undergoes recrystallization after the extrusion, and wherein the extruded product has a tensile yield strength of at least about 260 MPa and a tensile elongation of at least about 8%.

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