US2017327973A1PendingUtilityA1

Carbon-Fiber Precursor Fiber, Carbon Fiber, and Method for Producing Carbon Fiber

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Assignee: AISTPriority: Dec 3, 2014Filed: Nov 27, 2015Published: Nov 16, 2017
Est. expiryDec 3, 2034(~8.4 yrs left)· nominal 20-yr term from priority
C08L 79/04D01F 6/74D01D 10/02D01F 6/94D01F 6/78D01F 9/24D01F 6/605D01F 9/00D01F 9/30
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Claims

Abstract

[Problem] To provide: a carbon fiber precursor fiber that can efficiently produce a carbon fiber at a low cost which is excellent in mechanical strengths even without an infusibilization treatment; a carbon fiber; and a method for producing the carbon fiber. [Solution] A carbon fiber precursor fiber of the present invention includes a polymer containing a constituent unit represented by General Formula (1) below: where in the General Formula (1), X and Y each independently represent a divalent substituent, a single bond, or a structure forming a fused ring by sharing one side of two adjacent rings, and the divalent substituent is selected from the group consisting of —O—, —S—, —OSO—, —NH—, —CO—, —CH 2 —, and —CH(CH 3 ) 2 —.

Claims

exact text as granted — not AI-modified
1 . A carbon fiber precursor fiber, comprising:
 a polymer containing a constituent unit represented by General Formula (1) below:   
       
         
           
           
               
               
           
         
         where in the General Formula (1), X and Y each independently represent a divalent substituent, a single bond, or a structure forming a fused ring by sharing one side of two adjacent rings, and the divalent substituent is selected from the group consisting of —O—, —S—, —OSO—, —NH—, —CO—, —CH 2 —, and —CH(CH 3 ) 2 —. 
       
     
     
         2 . The carbon fiber precursor fiber according to  claim 1 , further comprising a polymer containing a constituent unit represented by General Formula (2) below: 
       
         
           
           
               
               
           
         
         where in the General Formula (2), Ar 1  represents an aryl group expressed by any one of Structural Formulas (1) to (5) below, and Ar 2  represents an aryl group expressed by Structural Formula (6) or (7) below: 
       
       
         
           
           
               
               
           
         
       
     
     
         3 . A carbon fiber obtained by carbonizing a carbon fiber precursor fiber comprising a polymer containing a constituent unit represented by General Formula (1) below: 
       
         
           
           
               
               
           
         
         where in the General Formula (1), X and Y each independently represent a divalent substituent, a single bond, or a structure forming a fused ring by sharing one side of two adjacent rings, and the divalent substituent is selected from the group consisting of —O—, —S—, —OSO—, —NH—, —CO—, —CH 2 —, and —CH(CH 3 ) 2 —. 
       
     
     
         4 . The carbon fiber according to  claim 3 , wherein a fiber diameter of the carbon fiber is 1 μm or more. 
     
     
         5 . A method for producing a carbon fiber, the method comprising:
 spinning a compound to be spun containing a polymer containing a constituent unit represented by General Formula (1) below to obtain a carbon fiber precursor fiber; and   heating the carbon fiber precursor fiber under inert gas to carbonize the carbon fiber precursor fiber:   
       
         
           
           
               
               
           
         
         where in the General Formula (1), X and Y each independently represent a divalent substituent, a single bond, or a structure forming a fused ring by sharing one side of two adjacent rings, and the divalent substituent is selected from the group consisting of —O—, —S—, —OSO—, —NH—, —CO—, —CH 2 —, and —CH(CH 3 ) 2 —. 
       
     
     
         6 . The method for producing a carbon fiber according to  claim 5 , wherein the spinning is spinning the compound to be spun containing the polymer containing the constituent unit represented by the General Formula (1) and a compound to be spun containing a constituent unit represented by General Formula (2) below, to obtain a carbon fiber precursor fiber: 
       
         
           
           
               
               
           
         
         where in the General Formula (2), Ar 1  represents an aryl group expressed by any one of Structural Formulas (1) to (5) below, and Ar 2  represents an aryl group expressed by Structural Formula (6) or (7) below: 
       
       
         
           
           
               
               
           
         
       
     
     
         7 . The carbon fiber according to  claim 3 , wherein the carbon fiber precursor fiber further comprises a polymer containing a constituent unit represented by General Formula (2) below: 
       
         
           
           
               
               
           
         
         where in the General Formula (2), Ar 1  represents an aryl group expressed by any one of Structural Formulas (1) to (5) below, and Ar 2  represents an aryl group expressed by Structural Formula (6) or (7) below:

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