Apparatus, systems, and methods for precise guidance of surgical tools

Abstract

Described herein are systems, apparatus, and methods for precise placement and guidance of tools during a surgical procedure, particularly a spinal surgical procedure. The system features a portable robot arm with end effector for precise positioning of a surgical tool. The system requires only minimal training by surgeons/operators, is intuitive to use, and has a small footprint with significantly reduced obstruction of the operating table. The system works with existing, standard surgical tools, does not required increased surgical time or preparatory time, and safely provides the enhanced precision achievable by robotic-assisted systems.

What is claimed is: 
     
         1 . A method for performing a surgical procedure using a robotic surgical system, said method comprising:
 generating a virtual representation of a target anatomy of a patient, wherein the target anatomy is associated with the surgical procedure;   moving the robotic surgical system in proximity to an operating area, wherein the robotic surgical system comprises:
 a robot arm; 
 a mobile cart configured to support the robot arm; 
 an end-effector attached to the robot arm, wherein the end-effector is configured to releasably hold a surgical instrument; 
 a control interface configured to receive commands and to control operation of the robot arm, wherein the control interface is in electronic communication with a computing system and a memory unit; 
 an actuator, in electronic communication with the control interface, configured to move the robot arm; and 
 a tracking detector configured to capture a position of the surgical instrument in relation to the patient; 
   stabilizing the mobile cart to ensure precise movements are performed by the robot arm;   placing the robot arm into a force control mode to align the robot arm to a determined trajectory in relation to the patient;   manipulating the surgical instrument according the determined trajectory to perform the surgical procedure.   
     
     
         2 . The method of  claim 1 , further comprising displaying the virtual representation and the position of the surgical instrument. 
     
     
         3 . The method of  claim 1 , further comprising displaying a projected trajectory of the robot arm based on a position of the robot arm in relation to the patient. 
     
     
         4 . The method of  claim 1 , wherein the tracking detector is a camera. 
     
     
         5 . The method of  claim 3 , wherein tracking detector is an infrared camera. 
     
     
         6 . The method of  claim 1 , wherein the robotic surgical system further comprises at least one force sensor disposed between the end-effector and the robot arm. 
     
     
         7 . The method of  claim 1 , wherein the robot arm is housed on the mobile cart. 
     
     
         8 . The method of  claim 7 , wherein the robotic surgical system further comprises a stabilization mechanism configured to increase stiffness of the mobile cart to ensure accuracy of the medical procedure. 
     
     
         9 . The method of  claim 1 , wherein the robot arm includes a locking mechanism. 
     
     
         10 . The method of  claim 1 , wherein the robotic surgical system further comprises a surgical drape positioned between the robot arm and the end-effector. 
     
     
         11 . A method for performing a surgical procedure using a robotic surgical system, said method comprising:
 generating a virtual representation of a target anatomy of a patient, wherein the target anatomy is associated with the surgical procedure;   moving the robotic surgical system in proximity to an operating area, wherein the robotic surgical system comprises:
 a robot arm; 
 an end-effector removably attached to the robot arm, wherein the end-effector is configured to releasably hold a surgical instrument; 
 an actuator configured to move the robot arm; and 
 a tracking detector configured to capture a position of the surgical instrument in relation to the patient 
   stabilizing the mobile cart to ensure precise movements are performed by the robot arm;   placing the robot arm into a force control mode to align the robot arm to a determined trajectory in relation to the patient;   manipulating the surgical instrument according the determined trajectory to perform the surgical procedure.   
     
     
         12 . The method of  claim 11 , further comprising displaying the virtual representation and the position of the surgical instrument. 
     
     
         13 . The method of  claim 11 , further comprising displaying a projected trajectory of the robot arm based on a position of the robot arm in relation to the patient. 
     
     
         14 . The method of  claim 11 , wherein the tracking detector is a camera. 
     
     
         15 . The method of  claim 13 , wherein tracking detector is an infrared camera. 
     
     
         16 . The method of  claim 11 , wherein the robotic surgical system further comprises at least one force sensor disposed between the end-effector and the robot arm. 
     
     
         17 . The method of  claim 11 , wherein the robot arm is housed on the mobile cart. 
     
     
         18 . The method of  claim 17 , wherein the robotic surgical system further comprises a stabilization mechanism configured to increase stiffness of the mobile cart to ensure accuracy of the medical procedure. 
     
     
         19 . The method of  claim 11 , wherein the robot arm includes a locking mechanism. 
     
     
         20 . The method of  claim 11 , wherein the robotic surgical system further comprises a surgical drape positioned between the robot arm and the end-effector.