US2018050327A1PendingUtilityA1

Zeolitic materials with modified surface composition, crystal structure, crystal size, and/or porosity, methods for making the same, and methods for converting oxygenates to olefins via reactions catalyzed by the same

Assignee: UOP LLCPriority: Jun 6, 2014Filed: Oct 13, 2017Published: Feb 22, 2018
Est. expiryJun 6, 2034(~7.8 yrs left)· nominal 20-yr term from priority
Y02P20/52C07C 2529/85B01J 29/06B01J 2229/38B01J 29/85B01J 2229/34C01B 37/08B01J 2229/12B01J 2229/186C07C 1/20C01B 39/026C01B 39/54B01J 35/40Y02P30/42B01J 35/023Y02P30/40Y02P30/20
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Claims

Abstract

Zeolitic materials with modified surface composition, crystal structure, crystal or particle size, and/or porosity, methods for making the same, and methods for converting oxygenates to olefins using the same are provided herein. In an exemplary embodiment, a method for reducing a surface silicon content of a silicon-containing zeolitic material is provided that includes providing a silicon-containing zeolitic material; and contacting the silicon-containing zeolitic material with a modifying solution comprising one or more of an amine, an alcoholamine, and an amino acid. In this embodiment, the contacting occurs under conditions suitable for the modifying solution to reduce a surface silicon content, increase the porosity, and/or decrease an average crystal or particle size of the silicon-containing zeolitic material.

Claims

exact text as granted — not AI-modified
1 . A composition of matter comprising a zeolitic material having a pore structure comprising micropores, wherein the zeolitic material has a % porosity as measured by mercury porosimetry of about 65% to about 80%; and wherein the zeolitic material comprises silicon at a first concentration within a depth of about 2 nm from a surface and a second concentration at a depth of about 40 nm or more from the surface; the first concentration being about 0.9 to about 1.6 times the second concentration. 
     
     
         2 . The composition of  claim 1 , wherein the zeolitic material comprises a silico-alumino-phosphate (SAPO) or a metal-substituted silicoaluminumphosphate (MeAPSO). 
     
     
         3 . The composition of  claim 1 , wherein the zeolitic material comprises SAPO-34, metal-substituted SAPO-34, SAPO-18, metal-substituted SAPO-18, or mixtures or intergrowths thereof. 
     
     
         4 . The composition of  claim 1 , wherein the zeolitic material comprises a bulk silicon content of about 0.01 wt. % to about 2.7 wt. % silicon. 
     
     
         5 . A composition of matter comprising a zeolitic material having a pore structure comprising micropores, wherein the zeolitic material has a % porosity as measured by mercury porosimetry of about 65% to about 80%; and wherein the zeolitic material comprises a crystalline material with an average crystal or particle size as measured by light scattering of about 400 nm to about 2500 nm. 
     
     
         6 . The composition of  claim 5 , wherein the zeolitic material comprises a silico-alumino-phosphate (SAPO) or a metal-substituted silicoaluminumphosphate (MeAPSO). 
     
     
         7 . The composition of  claim 5 , wherein the zeolitic material comprises SAPO-34, metal-substituted SAPO-34, SAPO-18, metal-substituted SAPO-18, or mixtures or intergrowths thereof. 
     
     
         8 . The composition of  claim 5 , wherein the zeolitic material comprises a bulk silicon content of about 0.01 wt. % to about 2.7 wt. % silicon.

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