Device for Thermal Ablation of Pigging Devices

Abstract

The present disclosure provides for a novel pig design and method of retrieval based on thermal ablation. The pig comprises an external layer and an inner core, where the inner core further comprises at least one incendiary charge comprising at least one exothermic material. When ignited via an ignition source, the incendiary charge releases the exothermic material into one or more thermal dispersion channels. The exothermic material melts the interior of these thermal dispersion channels thereby distributing the exothermic material throughout the pig device causing its destruction via thermal ablation. The destroyed pig can then be easily retrieved from its location in a pipe, as detected via radio signals, without the need for costly excavation of large sections of the pipe.

1 . A pig device comprising:
 an external layer; and   an inner core, wherein the inner core further comprises:
 at least one incendiary charge wherein each incendiary charge further comprises at least one exothermic material; 
 at least one ignition source coupled to each incendiary charge wherein each ignition source is configured so as to ignite the associated incendiary charge; 
 a plurality of thermal dispersion channels arranged within the inner core; and 
 at least one switching mechanism configured so as to activate the ignition source. 
   
     
     
         2 . The pig device of  claim 1  wherein the external layer further comprises an abrasive-resistant cover. 
     
     
         3 . The pig device of  claim 1  further comprising at least one of an abrasive coating and a brush. 
     
     
         4 . The pig device of  claim 1  wherein the thermal channels are further filled with paraffin wax wherein the paraffin wax further melts upon ignition of the incendiary charge to thereby provide for uniform thermal propagation for the ablation process. 
     
     
         5 . The pig device of  claim 1  wherein the switching mechanism further comprises at least one of:
 a manual hardwired switching mechanism, a manual radio controlled switching mechanism, and an automatic pressure sensing switching mechanism. 
 
     
     
         6 . The pig device of  claim 1  wherein at least one of the external layer and the inner core further comprise at least one polyurethane material. 
     
     
         7 . The pig device of  claim 1  further comprising at least one radio receiver configured for signaling the location of the pig device inside a pipeline. 
     
     
         8 . The pig device of  claim 1  further comprising at least one power source. 
     
     
         9 . The pig device of  claim 8  wherein the power source further comprises one or more batteries. 
     
     
         10 . The pig device of  claim 1  wherein the exothermic material further comprises at least one of: barium nitrate, barium sulfate, iron (III) oxide, aluminum, and magnesium. 
     
     
         11 . The pig device of  claim 10  wherein the exothermic material further comprises barium nitrate in amounts of about 22.5% to about 27.5% by mass; barium sulfate in amounts of about 25.3% to about 33.5% by mass; iron (III) oxide in amounts of about 14.8% to about 19.4% by mass; aluminum in amounts of about 12.8% to about 15.8% by mass; and magnesium in amounts of about 10.4% to about 13.5%. 
     
     
         12 . The pig device of  claim 1  wherein the exothermic material is further housed in one or more materials. 
     
     
         13 . The pig device of  claim 1  further comprising at least one secondary ignition material operably coupled to the exothermic material to aid in the ignition of the incendiary charge. 
     
     
         14 . The pig device of  claim 1  further comprising at least one pyrotechnic igniter operably coupled to either the secondary ignition material or the exothermic material to aid in the ignition of the incendiary charge. 
     
     
         15 . A pig device comprising:
 at least one radio receiver configured for signaling the location of the pig device inside a pipeline;   at least one power source comprising one or more batteries;   at least one of an abrasive coating and a brush;   at least one secondary ignition material operably coupled to the exothermic material to aid in the ignition of the incendiary charge; and   at least one pyrotechnic igniter operably coupled to either the secondary ignition material or the exothermic material to aid in the ignition of the incendiary charge an external layer, wherein the external layer further comprises an abrasive-resistant cover;   an inner core, wherein at least one of the external layer and the inner core further comprise at least one polyurethane material, and   wherein the inner core further comprises:
 at least one incendiary charge wherein each incendiary charge further comprises at least one exothermic material housed in one or more materials, wherein the exothermic material further comprises at least one of: barium nitrate, barium sulfate, iron (III) oxide, aluminum, and magnesium, 
 at least one ignition source coupled to each incendiary charge wherein each ignition source is configured so as to ignite the associated incendiary charge, 
 a plurality of thermal dispersion channels arranged within the inner core, wherein the thermal channels are further filled with paraffin wax wherein the paraffin wax further melts upon ignition of the incendiary charge to thereby provide for uniform thermal propagation for the ablation process, and 
 at least one switching mechanism configured so as to activate the ignition source wherein the switching mechanism further comprises at least one of: a manual hardwired switching mechanism, a manual radio controlled switching mechanism, and an automatic pressure sensing switching mechanism. 
   
     
     
         16 . The pig device of  claim 15  wherein the exothermic material further comprises barium nitrate in amounts of about 22.5% to about 27.5% by mass; barium sulfate in amounts of about 25.3% to about 33.5% by mass; iron (III) oxide in amounts of about 14.8% to about 19.4% by mass; aluminum in amounts of about 12.8% to about 15.8% by mass; and magnesium in amounts of about 10.4% to about 13.5%. 
     
     
         17 . A pig device comprising:
 at least one radio receiver configured for signaling the location of the pig device inside a pipeline;   an external layer;   inner core wherein at least one of the external layer and the inner core further comprise at least one polyurethane material; and   wherein the inner core further comprises:
 at least one incendiary charge wherein each incendiary charge further comprises at least one exothermic material housed in one or more materials, wherein the exothermic material further comprises at least one of: barium nitrate, barium sulfate, iron (III) oxide, aluminum, and magnesium, 
 at least one ignition source coupled to each incendiary charge wherein each ignition source is configured so as to ignite the associated incendiary charge, 
 a plurality of thermal dispersion channels arranged within the inner core wherein the thermal channels are further filled with paraffin wax wherein the paraffin wax further melts upon ignition of the incendiary charge to thereby provide for uniform thermal propagation for the ablation process, and 
 at least one switching mechanism configured so as to activate the ignition source wherein the switching mechanism further comprises at least one of: a manual hardwired switching mechanism, a manual radio controlled switching mechanism, and an automatic pressure sensing switching mechanism. 
   
     
     
         18 . The pig device of  claim 17  further comprising:
 wherein the exothermic material further comprises barium nitrate in amounts of about 22.5% to about 27.5% by mass; barium sulfate in amounts of about 25.3% to about 33.5% by mass; iron (III) oxide in amounts of about 14.8% to about 19.4% by mass; aluminum in amounts of about 12.8% to about 15.8% by mass; and magnesium in amounts of about 10.4% to about 13.5%.