US2018319107A1PendingUtilityA1

System and method for measuring a flowing property in a resin transfer molding system

56
Assignee: CORETECH SYS CO LTDPriority: May 5, 2017Filed: Mar 14, 2018Published: Nov 8, 2018
Est. expiryMay 5, 2037(~10.8 yrs left)· nominal 20-yr term from priority
B29K 2995/0026B29C 70/546G01N 11/06B29C 70/48G01N 15/0826B29C 70/54G01N 11/04B29C 2033/0005
56
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Claims

Abstract

The present disclosure provides a system for measuring a permeability/porosity ratio of a fiber preform in a molding system. In some embodiments of the present disclosure, the system includes a mold, a detection device, a resin-supplying source, and a computing device. The mold includes an upper mold and a lower mold forming a mold cavity. The resin-supplying source is configured to input a molding resin into a preform in the mold cavity. The detection device is configured to detect a flow front of the molding resin at a first position and a second position in the mold cavity. The computing device is configured to calculate a flowing property of the molding resin into the preform based on the first position, the second position, a travelling time of the flow front from the first position to the second position, and a pressure difference driving the flow front to travel from the first position to the second position.

Claims

exact text as granted — not AI-modified
1 . A measurement system, the measurement system comprising:
 an upper mold and a lower mold, the upper mode and the lower mode forming a mold cavity;   a resin-supplying source configured to input a molding resin into a preform in the mold cavity;   a detection device configured to detect a flow front of the molding resin at a first position and a second position in the mold cavity; and   a computing device configured to calculate a flowing property of the molding resin into the preform based on the first position, the second position, a travelling time of the flow front from the first position to the second position, and a pressure difference driving the flow front to travel from the first position to the second position.   
     
     
         2 . The measurement system of  claim 1 , wherein the detection device is an image-capturing device configured to capture a first image and a second image of the flow front at the first position and the second position, respectively. 
     
     
         3 . The measurement system of  claim 2 , wherein the upper mold is transparent, the image-capturing device is disposed over the upper mold, and the first image and the second image are captured through the upper mold. 
     
     
         4 . The measurement system of  claim 1 , further comprising a vacuum pump coupled to an outlet port of the mold cavity. 
     
     
         5 . The measurement system of  claim 1 , further comprising a front pressure sensor coupled to an inlet port of the mold cavity. 
     
     
         6 . The measurement system of  claim 1 , further comprising a rear pressure sensor coupled to an outlet port of the mold cavity. 
     
     
         7 . (canceled) 
     
     
         8 . The measurement system of  claim 1 , wherein the mold cavity does not contain a pressure sensor and the lower mold is free of having pressure sensors mounted therein. 
     
     
         9 . The measurement system of  claim 1 , wherein the computing device is configured to calculate the flowing property of the molding resin based on the following expression: 
       
         
           
             
               
                 
                   K 
                    
                   
                       
                   
                    
                   % 
                 
                 
                   φ 
                    
                   
                       
                   
                    
                   % 
                 
               
               = 
               
                 
                   
                     μ 
                      
                     
                         
                     
                      
                     G 
                   
                   
                     
                       P 
                       0 
                     
                      
                     
                       ( 
                       
                         
                           t 
                           n 
                         
                         - 
                         
                           t 
                           
                             n 
                             - 
                             1 
                           
                         
                       
                       ) 
                     
                   
                 
                  
                 
                   
                     ∫ 
                     
                       X 
                       
                         n 
                         - 
                         1 
                       
                     
                     
                       X 
                       n 
                     
                   
                    
                   
                     
                       
                         
                           x 
                           2 
                         
                         - 
                         
                           
                             X 
                             
                               n 
                               - 
                               1 
                             
                           
                            
                           x 
                         
                       
                       
                         ( 
                         
                           Gx 
                           - 
                           1 
                         
                         ) 
                       
                     
                      
                     dx 
                   
                 
               
             
           
         
         where 
       
       
         
           
             
               
                 K 
                  
                 
                     
                 
                  
                 % 
               
               
                 φ 
                  
                 
                     
                 
                  
                 % 
               
             
           
         
         represents local ratios of permeability to porosity of the preform, t n-1  and t n  represent a first timing and a second timing, x n  and X n-1  represent the first position and the second position, P 0  represents the pressure difference, μ represents the viscosity of the molding resin, 
       
       
         
           
             
               
                 
                   K 
                   n 
                 
                 
                   φ 
                   n 
                 
               
                
               
                   
               
                
               and 
                
               
                   
               
                
               
                 
                   K 
                   
                     n 
                     - 
                     1 
                   
                 
                 
                   φ 
                   
                     n 
                     - 
                     1 
                   
                 
               
             
           
         
       
       represent global ratios of permeability to porosity of the preform, K 0/1  represents the permeability and ϕ 0/1  represents the porosity, wherein the local ratios refer to a ratio of permeability to porosity of a portion of the preform, and wherein G represents a constant term. 
     
     
         10 - 17 . (canceled)

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