US2019202749A1PendingUtilityA1

Biochar Compositions and Methods of Use Thereof

Assignee: FULL CIRCLE BIOCHAR INCPriority: Apr 5, 2012Filed: Nov 5, 2018Published: Jul 4, 2019
Est. expiryApr 5, 2032(~5.7 yrs left)· nominal 20-yr term from priority
C05G 3/70C05F 11/02C05G 3/00C05B 17/00C05D 9/02C05F 11/00C05F 11/04C05C 11/00C05G 3/06C05G 3/50
64
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Claims

Abstract

The invention provides for methods, devices, and systems for pyrolyzing biomass. A pyrolysis unit can be used for the pyrolysis of biomass to form gas, liquid, and solid products. The biomass materials can be selected such that an enhanced biochar is formed after pyrolysis. The biomass can be pyrolyzed under specified conditions such that a selected biochar core is formed. The pyrolysis process can form a stable biochar core that is inert and/or resistant to degradation. The biochar or biochar core can be functionalized to form a functionalized biochar or functionalized biochar core. Functionalized can include post-pyrolysis treatments such as supplementation with microbes or physical transformations including annealing and/or activation.

Claims

exact text as granted — not AI-modified
We claim: 
     
         1 . A method for preparing a soil amendment comprising: providing a biomass to a pyrolysis unit; pyrolyzing the biomass in the pyrolysis unit to produce a stable biochar core that has a rate of degradation that is less than 2.5% per year; and using the stable biochar to form a soil amendment for placement in a soil bed, wherein the soil amendment has a selected total phosphorus and a total nitrogen content and the soil amendment provides a selected concentration of available phosphorus and available nitrogen. 
     
     
         2 . The method of  claim 1 , wherein the available phosphorus provided by the soil amendment is between about 5-1000 ppm and the available nitrogen provided by the biochar is between about 15-10000 ppm. 
     
     
         3 . The method of  claim 1 , wherein the soil amendment has a selected air filled porosity that is greater than about 10% and a selected water holding capacity that is greater than about 20%. 
     
     
         4 . The method of  claim 1 , wherein the biomass is pyrolyzed under (i) a heating rate between about 0.1.degree. C./second and 50.degree. C./second, (ii) a temperature greater than about 250.degree. C., and (iii) a heating time greater than about 0.1 days. 
     
     
         5 . The method of  claim 1 , wherein the biochar core is treated with a wetting agent. 
     
     
         6 . The method of  claim 1 , wherein the biochar core is mixed with soil or with coconut coir to form the soil amendment. 
     
     
         7 . The method of  claim 1 , wherein the biochar is pH adjusted to a pH less than about 6 using AlSO.sub.4. 
     
     
         8 . The method of  claim 1 , wherein the soil amendment is used in conjunction with an irrigation system. 
     
     
         9 . The method of  claim 8 , wherein the soil amendment is positioned in a layer that is about 3 inches away from an irrigation system. 
     
     
         10 . The method of  claim 8 , wherein the soil amendment is positioned below an irrigation system in a layer that is about 4 inches thick.

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