US2020032521A1PendingUtilityA1

Siding panel and assembly

71
Assignee: PROGRESSIVE FOAM TECH INCPriority: Jan 18, 2017Filed: Oct 2, 2019Published: Jan 30, 2020
Est. expiryJan 18, 2037(~10.5 yrs left)· nominal 20-yr term from priority
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71
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Claims

Abstract

A composite siding panel mountable on an exterior wall of a building includes a backing member and a siding member attached to the backing member, wherein the first side edge of the siding member overhangs the first side edge of the backing member, and the second side edge of the siding member is aligned with or positioned contiguously with the second side edge of the backing member. An adhesive coating joins the front face of the backing member to the rear face of the siding member. The adhesive coating runs substantially from the first side edge of the backing member to the second side edge thereof. The backing member can be composed of closed-cell expanded foam or wire-fabricated foam, and the siding member can be formed from vinyl, polypropylene, aluminum, steel, fiberglass, engineered wood, or fiber cement. A siding assembly including a plurality of composite siding panels adjacently mountable on an exterior wall of a building is also disclosed.

Claims

exact text as granted — not AI-modified
1 . A composite siding panel, comprising:
 a backing member having a front face, a rear face opposite the front face thereof, and longitudinally extending first and second side edges;   a siding member having a front face, a rear face opposite the front face thereof, and longitudinally-extending first and second side edges; and   an adhesive coating that joins the rear face of the siding member to the front face of the backing member, wherein the adhesive coating runs substantially from the first side edge of the backing member to the second side edge of the backing member; and   wherein the first side edge of the siding member extends outwardly beyond the first side edge of the backing member to create an overhang, and the second side edge of the siding member is aligned with the second side edge of the backing member.   
     
     
         2 . The composite siding panel of  claim 1 , wherein the adhesive coating also extends substantially from a top edge of the backing member to a bottom edge thereof. 
     
     
         3 . The composite siding panel of  claim 1 , wherein the adhesive coating is discontinuous and is in the form of one or more beads, ribbons, dots, or swirls. 
     
     
         4 . The composite siding panel of  claim 1 , wherein the adhesive coating extends substantially from the first side edge to the second side edge of the backing member and from a top edge of the siding member to a bottom edge of the backing member. 
     
     
         5 . The composite siding panel of  claim 1 , wherein the siding member overhangs the backing member by at least 0.375 inches. 
     
     
         6 . The composite siding panel of  claim 1 , wherein the rear face of the backing member is substantially planar, and wherein the backing member further includes longitudinally-extending first and second side faces that are substantially planar and substantially parallel to each other. 
     
     
         7 . The composite siding panel of  claim 1 , wherein the backing member is shape-molded and composed of closed-cell expanded foam, or wherein the backing member is formed from wire-fabricated foam. 
     
     
         8 . The composite siding panel of  claim 1 , wherein the siding member is formed from vinyl, polypropylene, aluminum, steel, fiberglass, engineered wood, or fiber cement. 
     
     
         9 . The composite siding panel of  claim 1 , wherein the backing member has one or more contours defined therein and the siding member has one or more complementary-shaped contours defined therein. 
     
     
         10 . The composite siding panel of  claim 1 , wherein the siding member includes a nailing hem located proximate a top end thereof, the nailing hem having a plurality of apertures therein. 
     
     
         11 . The composite siding panel of  claim 10 , wherein the nailing hem runs from the first side face of the siding member to short of the second side face. 
     
     
         12 . The composite siding panel of  claim 1 , wherein a top end of the backing member extends upwardly beyond a top end of the siding member. 
     
     
         13 . The composite siding panel of  claim 1 , wherein the backing member includes a laterally-extending relief channel defined in the rear face thereof and located proximate a bottom end thereof, the relief channel running from the first side edge to the second side edge of the backing member, and the relief channel is shaped to fit a top end of the backing member. 
     
     
         14 . The composite siding panel of  claim 1 , wherein the siding member includes a locking flange located proximate a top end thereof and a locking lip located proximate a bottom end thereof, wherein the locking flange is complementary in shape to the locking lip. 
     
     
         15 . The composite siding panel of  claim 1 , further comprising an adhesive layer on a rear surface of the overhang. 
     
     
         16 . The composite siding panel of  claim 15 , wherein the adhesive layer comprises an acrylic adhesive. 
     
     
         17 . A composite siding panel, comprising:
 a backing member having a front face, a rear face opposite the front face thereof, and longitudinally-extending first and second side faces;   an adhesive coating located on the front face of the backing member and extending from the first side face to the second side face; and   a siding member having a front face, a rear face opposite the front face thereof, and longitudinally-extending first and second side edges, the rear face of the siding member being attached to the front face of the backing member via the adhesive coating, the first side edge of the siding member extending outwardly beyond the first side face of the backing member to create an overhang, and the second side edge of the siding member positioned contiguously with the second side face of the backing member.   
     
     
         18 . The composite siding panel of  claim 17 , wherein the adhesive coating on the front face of the backing member completely covers the front face of the backing member from the first side face to the second side face of the backing member and from a top face to a bottom face of the backing member. 
     
     
         19 . The composite siding panel of  claim 17 , further comprising an adhesive layer on a rear surface of the overhang. 
     
     
         20 . A siding system kit, comprising:
 a composite siding panel that comprises:
 a backing member having a front face, a rear face opposite the front face thereof, and longitudinally extending first and second side edges; 
 a siding member having a front face, a rear face opposite the front face thereof, and longitudinally-extending first and second side edges; and, the rear face of the siding member being attached to the front face of the backing member; and 
 an adhesive coating that joins the rear face of the siding member to the front face of the backing member, wherein the adhesive coating runs substantially from the first side edge of the backing member to the second side edge of the backing member; 
 wherein the first side edge of the siding member extends outwardly beyond the first side edge of the backing member to create an overhang, and the second side edge of the siding member is aligned with the second side edge of the backing member; and 
   a double-sided tape comprising:
 a foam core with two opposing surfaces; and 
 an adhesive layer on each of the two opposing surfaces.

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